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1790D-T4T0
1790D-T4T0
1790D-T4T0
上海市城市排水有限公司M2泵站建于1998年12月,是一个现代化的大型污水输送泵站,主要作用是承担来自南线B号(SB)泵站及浦东中线服务范围内的生活污水、工业废水的输送和防汛时雨水排放的任务,总的输送水量占污水治理二期水量的90%以上。泵站现有运行机组6台(其中,3#、4#为变频调速机组),总装机容量为8000kVA,排水输送能力为19.16立方米/秒。
M2泵站属于污水输送结点站,所处位置对整条干线运行非常重要,六台泵机四台常开,因而对泵机控制系统尤其是PLC的可靠性、防腐蚀能力有较高要求。
二、系统组成
控制结构
M2泵站配备6台泵,每台泵都有独立的控制系统。系统选用了罗克韦尔自动化的CompactLogix L33ER控制器,考虑到防腐和腐蚀环境对电子产品的损害,选择了L33ER的涂层版本,这也是次在泵站级别控制上采用。上级的数据采集和6个泵的协调由一台ControlLogix系统完成。
(一) 涂层产品应用
电子产品的寿命与保存和运行环境密切相关,在美家标准协会的ISA-S71.04-1985标准,欧盟电工协会的IEC 654-4-1987标准中,按照不同种类、不同状态、不同温度下形成的污染做了明确的度量说明和约定了相应数据,为特殊环境下选择使用电子产品选型提供了参考。污染物主要包括液态,固态和气态三大类。特殊气体环境百分比,如图三所示:
罗克韦尔自动化从2000年就开始提供涂层产品,其采用HumiSeal 1B73的丙烯酸树脂三防漆涂层,厚度为1-2mm绝缘,由机器喷涂完成,经过处理后的组件可以地抵抗水分,真菌,灰尘,腐蚀,磨损和其环境应力,符合美标MIL-I-46058C认证和UL94-V0 认证。类似涂层技术在内电子电器工业、汽车工业、航天工业、防工业和生物工程的各种电子线路和元器件已经应用,提供防水、防潮、防湿、防霉(防止焊脚树状生长)、防锈、防污、防化学侵蚀、防碰撞、防零件松脱、防短路的功能,并能够和电磁干扰,提高线路板的绝缘性能,释放因温度周期性变化所造成的压力,提高电子产品的稳定性,延长使用寿命。
除了增加标准产品附加涂层的产品线,罗克韦尔自动化在2000年继续拓展苛刻环境下产品,推出了 X T 系列,其采用新技术,同时具备高温(25~7 0 ºC )、防腐蚀(G1-G3)的能力,且作为标准产品提供。目前,罗克韦尔自动化已经可供应苛刻环境下系列产品包括Logix控制系统,PanelView触摸屏,Stratix交换机,1606电源,VersaView工控机,Dynamix振动检测产品,变频器PowerFlex755和软启动SMC-50等产品,也是目前市场上提供涂层、宽温系列、防腐产品比较的厂家。
按照内大气情况来看,普通机房的防腐蚀标准就已经达到G1,排水泵站运行中存在的大量水汽、污水散发的硫化氢等有有害气体会对电气产品产生非常强的腐蚀和损害, M2作为干线输送的重要泵站,其稳定运行是每天污水运送的关键,结合白龙港污水二期的良好的应用效果,采用涂层产品是对泵站可靠性指标的重要技术改进。
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1769-OA16 16PT.120/240 VAC OUTPUT
1770-CD5 DATA HWY TWINAXIAL CABLE, 500 FT/152 M
2711-B6C8L1 PV600 COLOR KEY&TOUCH, DH+ & RS232 PRINT WITH DH+ COMMUNICATIONS & RS-232 PRINTER PORT
Allen Bradley Push Button Operator's Panel
1492-SP3B020 SUPP. PROTECTOR MINI CIRCUIT BREAKER
1485T-P1E4-C2-Z4 KWIKLINK PWR DROP, MINI
103H-DFAD2-CC10X-1 Combination Motor Controller
20BD5P0A3AYNAEC1NNAD PowerFlex 700 5 A 3 Hp 20B AC drive
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1403-DMA DISPLAY UNIT FOR POWERMONITOR 120/240V AC 50/60 MZ OR 125/250V DC
140M-D8E-C10-MT MOTOR PROTECTION CIRCUIT BREAKER
1585J-M8MBJM-1 RJ45 Ethernet Media
100-DC-180 IEC Renewal Main Contacts
20BC205G0ANNANC0 PowerFlex 700 205 A 110 kW AC Drive
1492-CABLE040H Digital Cable Wiring System
1747-L543 SLC 5/04 CONTROLLER, 64K MEMORY DH+ AND (RS 232 OR DH 485)
140U-M-NH12 Circuit-Breaker Accessory
2090-U3AE-D4403 CABLE,TWO AXISTO LOGIX 1756MOAE2 CARD,3M
22F-RF9P5-AS PowerFlex 4M EMC Filter Kit
20DR096A0NYNACGNE PowerFlex 700S 96 A 75 Hp AC Drive
141A-TR1 Bus Bar Support
ALLEN BRADLEY 1771-OFE2 B Analog Output Module
20LE800N0QNNJNB0EA PowerFlex 700L 800 A 870 Hp AC Drive
190S-AND2-CB10C-TE 190S Compact Comb Starter w/CB
150-C30NCR SMC-3 SOLID STATE MOTOR
103T-EWD3-TC32A-E1F-KN IEC Combination Starter
ALLEN BRADLEY 1771-IA 120 V. AC INPUT MODULE
1745-E156 Allen Bradley SLC 150 1745E156
1492-GS3G070 3 POLE HIGH DEN. SLIM MINI.CB 7 A
1305-SP-CV-03 FRONT CVR/LABELS & HINGED DOOR C-FRAMES
103T-AWD2-RB25C-C2A-R Combination Starter
1000-TH2202-0007 THDPLX208V,60HZ,H,7.5HP
20DD077A0NYNACASE PowerFlex 700S 77 A 60 Hp AC Drive
20DD096A3EYNAEBEE 96 A 75 Hp AC Drive
9330-DDMCENR SUPT REINSTATEMENT CONTRACT FOR 9330DDMCEN POWERTRAIN DIAGNOSTICS (DDMC) SOFTWARE
100S-C30UZJ14C 30 A MCS Safety Contactor
1494V-C150-A-B-F-G 1494V Circuit Breaker Kit
103T-DWD2-RC25B-E1E-S10 IEC Combination Starter
Allen Bradley 2706-A41J Dataliner Rev D Ser B AB 2706A41J AB 2706A41J
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140U-J3D3-D17-F J frame molded case circuit-breaker
20BC5A0AYNANC0 PowerFlex 700 3.5 A At 1.5 KW AC Drive
191E-AND3-CB40A 2.5 - 4 A 191E Reversing EcoStarter w/CB
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152H-F85FHD-44-6P-20E Controller w/Fusible Disconn
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1790D-T4T0
1790D-T4T0
上海市城市排水有限公司M2泵站建于1998年12月,是一个现代化的大型污水输送泵站,主要作用是承担来自南线B号(SB)泵站及浦东中线服务范围内的生活污水、工业废水的输送和防汛时雨水排放的任务,总的输送水量占污水治理二期水量的90%以上。泵站现有运行机组6台(其中,3#、4#为变频调速机组),总装机容量为8000kVA,排水输送能力为19.16立方米/秒。
M2泵站属于污水输送结点站,所处位置对整条干线运行非常重要,六台泵机四台常开,因而对泵机控制系统尤其是PLC的可靠性、防腐蚀能力有较高要求。
二、系统组成
控制结构
M2泵站配备6台泵,每台泵都有独立的控制系统。系统选用了罗克韦尔自动化的CompactLogix L33ER控制器,考虑到防腐和腐蚀环境对电子产品的损害,选择了L33ER的涂层版本,这也是次在泵站级别控制上采用。上级的数据采集和6个泵的协调由一台ControlLogix系统完成。
(一) 涂层产品应用
电子产品的寿命与保存和运行环境密切相关,在美家标准协会的ISA-S71.04-1985标准,欧盟电工协会的IEC 654-4-1987标准中,按照不同种类、不同状态、不同温度下形成的污染做了明确的度量说明和约定了相应数据,为特殊环境下选择使用电子产品选型提供了参考。污染物主要包括液态,固态和气态三大类。特殊气体环境百分比,如图三所示:
罗克韦尔自动化从2000年就开始提供涂层产品,其采用HumiSeal 1B73的丙烯酸树脂三防漆涂层,厚度为1-2mm绝缘,由机器喷涂完成,经过处理后的组件可以地抵抗水分,真菌,灰尘,腐蚀,磨损和其环境应力,符合美标MIL-I-46058C认证和UL94-V0 认证。类似涂层技术在内电子电器工业、汽车工业、航天工业、防工业和生物工程的各种电子线路和元器件已经应用,提供防水、防潮、防湿、防霉(防止焊脚树状生长)、防锈、防污、防化学侵蚀、防碰撞、防零件松脱、防短路的功能,并能够和电磁干扰,提高线路板的绝缘性能,释放因温度周期性变化所造成的压力,提高电子产品的稳定性,延长使用寿命。
除了增加标准产品附加涂层的产品线,罗克韦尔自动化在2000年继续拓展苛刻环境下产品,推出了 X T 系列,其采用新技术,同时具备高温(25~7 0 ºC )、防腐蚀(G1-G3)的能力,且作为标准产品提供。目前,罗克韦尔自动化已经可供应苛刻环境下系列产品包括Logix控制系统,PanelView触摸屏,Stratix交换机,1606电源,VersaView工控机,Dynamix振动检测产品,变频器PowerFlex755和软启动SMC-50等产品,也是目前市场上提供涂层、宽温系列、防腐产品比较的厂家。
按照内大气情况来看,普通机房的防腐蚀标准就已经达到G1,排水泵站运行中存在的大量水汽、污水散发的硫化氢等有有害气体会对电气产品产生非常强的腐蚀和损害, M2作为干线输送的重要泵站,其稳定运行是每天污水运送的关键,结合白龙港污水二期的良好的应用效果,采用涂层产品是对泵站可靠性指标的重要技术改进。
2094-BC01-MP5-S Kinetix 6000 Integrated Axis Module
SuperMicro SYS-1017GR-TF-FM209 1U SuperServer FULL MFR
ALLEN-BRADLEY 2755-NB40 US WIRING BASE USE WITH:2755-SN3;SN5 OR SN8 NIB
150-C60FCD NEMA 60A 150 Motor Controller
190S-FND3-FC32S-KN-TE 23 - 32 A 190S Compact Comb Starter w/CB
ALLEN BRADLEY 2711-T6C20L1 Touch Glass ping Worldwide
2711-K6C8 PV600 COLOR KEY, DH+ & RS232 PRINT WITH DH+ COMMUNICATION & RS-232 PRINTER PORT
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103S-AWEJ2-CB16C-KY-TE 1 - 1.6 A MCS Starter & Circuit Breaker
103T-ASD4-RB40D-C2A-KN Combination Starter
20DD014A3EYNARACE 14 A 10 Hp AC Drive
20DB104A0EYNANGNE PowerFlex 700S 104 A 40 Hp AC Drive
21M-50LR4160-C3A0 LiquiFlo 1.0 Carrier Corp 500 A AC Drive
1000A-0242-44107 PRODUCER 1000A-0242-4107
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190S-AND2-CB25C-KN-R 190S Compact Comb Starter w/CB
2090-XXNPMP-14S01 MP-Series 1 m Length Power Cable
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100-C23KF300 23 A 100-C contactor
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140M-D8E-C16-CX-KN MOTOR PROTECTION CIRCUIT BREAKER
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1492-ASPLOA LOCKING ATTACHMENT
109-C23AAE1E-3-4R-6P Non-Reversing Starter
103T-EWD2-TC32X-E1E Combination Starter
2090-XXNPT-16S15 TL-Series 15 m Length Power Cable
1485F-P2D5-C DNET RECEPTACLE THIN
112-C09ACD1C-DNF-6P Combination Starter
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1494G-GF3N NEMA 600A Enclosed Disconnect
103S-EWDJ3-FC16B 10 - 16 A MCS Starter & Circuit Breaker
100-3ZQ01 43 A 100-C contactor
103S-AWD3-CB25RQ-KN MCS Starter & Circuit Breaker
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190E-AND1-CB40C-KY-R11-S11-V 2.5 - 4 A 190E Eco Starter with CB
140U-JD6D3-D20 200 A Molded Case Circuit-Breaker
100-K05ZJ200M IEC 5 A Contactor
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141A-NFD630 Busbar Fuse Switch
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1494C-DN100-A5-F 100A Cable Operated Disconnect Kit
9324-RLD000FRE RSLOGIX 5000 SERVICE EDITION, FRA
9301-2SE330PTU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (PT)
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140M-C2E-C16-XL 140M Circuit Breaker
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1491-N333 3 Pole 600V 100 A Fuse Block
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190S-FNZJ3-FC32C-KN 23 - 32 A 190S Compact Comb Starter w/CB
190E-DND2-CC16B 10 - 16 A 190E Eco Starter with CB
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1770-CD5 DATA HWY TWINAXIAL CABLE, 500 FT/152 M
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Allen Bradley Push Button Operator's Panel
1492-SP3B020 SUPP. PROTECTOR MINI CIRCUIT BREAKER
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140M-D8E-C10-MT MOTOR PROTECTION CIRCUIT BREAKER
1585J-M8MBJM-1 RJ45 Ethernet Media
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1492-CABLE040H Digital Cable Wiring System
1747-L543 SLC 5/04 CONTROLLER, 64K MEMORY DH+ AND (RS 232 OR DH 485)
140U-M-NH12 Circuit-Breaker Accessory
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141A-TR1 Bus Bar Support
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190S-AND2-CB10C-TE 190S Compact Comb Starter w/CB
150-C30NCR SMC-3 SOLID STATE MOTOR
103T-EWD3-TC32A-E1F-KN IEC Combination Starter
ALLEN BRADLEY 1771-IA 120 V. AC INPUT MODULE
1745-E156 Allen Bradley SLC 150 1745E156
1492-GS3G070 3 POLE HIGH DEN. SLIM MINI.CB 7 A
1305-SP-CV-03 FRONT CVR/LABELS & HINGED DOOR C-FRAMES
103T-AWD2-RB25C-C2A-R Combination Starter
1000-TH2202-0007 THDPLX208V,60HZ,H,7.5HP
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9330-DDMCENR SUPT REINSTATEMENT CONTRACT FOR 9330DDMCEN POWERTRAIN DIAGNOSTICS (DDMC) SOFTWARE
100S-C30UZJ14C 30 A MCS Safety Contactor
1494V-C150-A-B-F-G 1494V Circuit Breaker Kit
103T-DWD2-RC25B-E1E-S10 IEC Combination Starter
Allen Bradley 2706-A41J Dataliner Rev D Ser B AB 2706A41J AB 2706A41J
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100-C30DJ01 30 A 100-C contactor
103T-DJ3-RC16C-E1D-TE IEC Combination Starter
140U-J3D3-D17-F J frame molded case circuit-breaker
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191E-AND3-CB40A 2.5 - 4 A 191E Reversing EcoStarter w/CB
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152H-F85FHD-44-6P-20E Controller w/Fusible Disconn
2090-CDNPBMP-8S60 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,60M
109-C30FGE1F-1 Non-Reversing Starter
2090-CPWM7DF-14AA03 3 m Length SpeedTec Standard Power Cable
1492-ACABLE007C Analog Cable Wiring System
1492-CD8GY TERMINAL BLOCK 600V MAX
23B-D010D10ENN-P6T 23B AC Packaged Drive
100S-C09T404C 9A MCS Safety Contactor
140U-K-UA Circuit-Breaker Accessory
1232X-DNB-XXX-6P-26 NEMA Pump Panel,Extra space,DS Type
103S-ASD3-DB40S-KY-TE 2.5 - 4 A MCS Starter & Circuit Breaker
100S-C09J14C 9A MCS Safety Contactor
150-C19NCD SMC-3 SOLID STATE MOTOR
6200-APIS SUPT RENEWAL CONTRACT FOR 6200API 6200 SERIES PLC-5 API CAR UTILITY
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1492-ACAB020Z7S Analog Cable Wiring System
1492-M5X12VL2 Wiring System 5mm x 12mm 144 Mkrs/Crd
190S-CNDJ2-CC16C-S20 10 - 16 A 190S Compact Comb Starter w/CB
9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100 RSVIEW32 WORKS 150 SOFTWARE
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100S-C72D31BC 72 A MCS Safety Contactor
Allen Bradley Panelview 1000e 2711E-K10C6 A 2711EK10C6 A Operator Panel
1492-MW9X24 BLANK MARKER
103S-CTD2-DC10C 6.3 - 10 A MCS Starter & Circuit Breaker
1 ALLEN BRADLEY 1492-AIFM8-3 FEED-THROUGH ANALOG INTERFACE MODULE. S2-4.
1440-SCDB9FXM2 XM Series Communication Cable
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103T-AWD3-QB25C-E1C-KY-SB-TE Combination Starter
1492-JG3TW IEC 1-Ckt Feed-Thru Grd Blk 3 Conn Pts
2098-DSD-075-DN DRIVE, 35A/75A, ULTRA3000 W/DEVICENET
140A-C-SXM Shunt Release Module
9380-RSBEDEQPS SUPT RENEWAL CONTRACT FOR 9380RSBEDEQP RSBATCH EQUIPMENT EDITOR
1746-P1 POWER SUPPLY - RACK MOUNT 120/240V AC - 2 AMPS WITH USER POWER
2090-XXNPMP-14S09 MP-Series 9 m Length Power Cable
100-C16DJ200 16 A 100-C contactor
20AC5P0A3NYNNDC0 PowerFlex 70 5 A 2.2 kW AC Drive
103T-BWD3-RC10C-E1D-KN-R-SP-TE Combination Starter
191S-AND3-CB63C-R 4 - 6.3 A 191S Rev. Compact Starter w/CB
Allen Bradley 1492-1FM20F-F24-2 INTERFACE MODULE
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190S-AND2-CB10C-V 190S Compact Comb Starter w/CB
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1492-PPM3 Partition Plate
20AB4P2A3AYYANC0 PowerFlex 70 4.2 A 1 Hp AC Drive
9358-MTRCK03U1 UPGRADE: IN-SUPT: RSBW MATERIALTRACK 1 TO 10
190S-ANKD2-CB25C 190S Compact Comb Starter w/CB
190S-ANDJ2-CA40C-KY 190S Compact Comb Starter w/CB
20CD730N0ANNBNB0 PowerFlex 700H 730 A 600 Hp AC Drive
20CD590H0ANNBNA0 PowerFlex 700H 590 A 500 Hp AC Drive
20P21AD035RA0NNN PowerFlex 35 A DC Drive
1746-QS SLC Output Module
1492-JD3RB124 terminal block, resistor, 121K Ohms
9301-RSVWSENE RSVIEW32 WEBSERVER
2030-PC1204 ElectroGuard Bulletin 2030
152H-F85FBD-48-8M Controller w/Fusible Disconn
2090-CPBM7DF-08AA25 MP-Series 25 m Length Cable
190S-AND2-CB40R 2.5 - 4 A 190S Compact Comb Starter w/CB
2364-SPP02A P/S FILTER BOARD M&N CODE,SERIES B RGUs
20LE800N0ENNJNA0EA PowerFlex 700L 800 A 870 Hp AC Drive
ALLEN-BRADLEY 800MB-CPB16RAS PUSH BUTTON
107S-BWD3-DC16RM-KN 10 - 16 A Reversing Starter & Breaker
2090-CPBM6DF-16AA09 TL-Series 9 m Length Pwr and Brake Cable
Allen-Bradley U0J Circuit Board PCB634623F-90634183C-907300UOJ115V
112-C09FBE1D-1-98-901 Fusible Disconnect Combination Starter
ALLEN BRADLEY 2706-E23J16 OPERATOR INTERFACE-DATALINER
20AD8P0A0AYYNCG0 PowerFlex 70 8 A 5 Hp AC Drive
2090-CFBM7DF-CDAF02 MP-Series 2 m Length Feedback Cable
21VD034A3AYYAEC0AN 21V Fan & Pump Packaged Drive
112-C30FBXXX-6P Fusible Disconnect Combination Starter
20DD034A0NYNANANE PowerFlex 700S 34 A 25 Hp AC Drive
Allen Bradley 1746-NI4 input module
9399-EMMAN PLC-2,-5,-500 PROCESSOR EMULATION GUIDE
191S-DND3-CB25C 191S Rev. Compact Starter w/CB
9358-BPC10ENE RSBIZWARE BATCH PC-BASED PHASES 10 UNITS
1775T-PMPP-1700 CUTLER HAMMER
1233-DNBD-A2L-47 NEMA Size 3 Pump Panel,Slim line,CB Type
100-C12DJ01 12 A 100-C contactor
152H-F25FBD-42-DNF Controller w/Fusible Disconn
140U-J-RVM12B Circuit-Breaker Accessory
1771-ID16K CONFORMALLY COATED, ISOLATED INPUT 120 V AC
750-830 Wago Bacnet/IP programmable fieldbus controller