1794-IH16

1794-IH16
1794-IH16
1794-IH16


挑战：
　　为应对提质增效和人口红利消退等一系列挑战，降低人工成本，提升产品质量并实现设备运行效率的化是该企业对DCS系统的核心要求。
解决方案：
　　● 该项目引了多家企业参与竞标，经过对各家竞标方案的反复对比，客户对PlantPAx®系统的先进性和项目工程团队的系统实施能力表示了充分的认可，终选择在新工厂部署罗克韦尔自动化的PlantPAx现代分布式控制系统(DCS)，以实现全厂的控制和优化，该方案也是在竞标中投标价的方案。
成果
　　● 在项目正式投产前的多次试生产中，产品的各项指标均达到了标准要求，特别是在定量加料、定时滴加和温度控制等关键生产环节，更是达到了前所未有的控制效果。
　　当前，为应对小批量、个性化和快速响应的市场需求趋势，化业不得不从传统的大规模批量生产转变为灵活、可控成本的柔性化和定制化生产。越来越多的企业希望通过融合自动化和信息化技术的智能制造解决方案，实现数字化和智能化转型升级，以提高市场竞争力，步入快速、可持续的发展轨道。
　　某化工企业是目前内的液制造商和销售商之一，其生产的水性聚合树脂液可广泛应用于涂料、纺织和防水等行业。面对现有工厂在产能提升和产品化的双重发展瓶颈，该企业决定选址建设一座全新的现代化液生产基地。厂区占地150亩，年产6万吨水性聚合树脂液，主要生产丙烯酸液等涂料材料、丙烯酸运动地坪和丙烯酸黏合剂等材料，车间一期规划建设9条智能生产线，二期7条智能生产线。厂区含原料罐区、生产区、包装区和成品罐区。该企业规划在新生产基地部署现代化的过程控制系统(DCS)，以实现信息化、智能化和高化生产。


1494V-DN200-A-D1 200A Variable-Depth Disconnect Kit
Allen Bradley 1203-GD1 Communications Module
140M-I8E-D16E-PD MOTOR PROTECTION CIRCUIT BREAKER
1494G-NX12 Industrial Grade Safety Switch
100S-C23DJ422C 23 A MCS Safety Contactor
20P21AF1K5RA0NNN PowerFlex 1582 A DC Drive
1492-MS5X9H1-END Wiring System 5mm x 9mm 80 Mkrs/Crd
1485C-P1-C600 DEVICENET THIN CABLE
1803-EEM02 EEM,16 ANALOG, 4 TO 20 MA
20BD5P0A3NYNACA0 PowerFlex 700 5 A 3 Hp AC Drive
100-C85KP01 85 A 100-C contactor
ALLEN BRADLEY 1771-IA2 INPUT MODULE
1232-DNB-A2J-26R NEMA Pump Panel,Slim lineDisconnect
Allen Bradley PanelView 1000 2711-T10C15
21T-180700-A05-900 LiquiFlo 2.0 Carrier Corp 608 A AC Drive
140U-H-SND Shunt Release Circuit-Breaker Accessory
100-FB20 2 NO Contacts Auxiliary Contact
1494C-DN400-A6-B-D-F 400A Cable Operated Disconnect Kit
100-C09ZJ200 9 A 100-C contactor
20DD8P0A0EYNANCNL PowerFlex 700S 8 A 5 Hp AC Drive
1492-MS8X9HU1-10 Wiring System 8mm x 9mm 56 Mkrs/Crd
2711-ND3FRR SUPT REINSTATEMENT CONTRACT FOR 2711ND3FR PANELBUILDER CONFIGURATION SOFTWARE (FRENCH)
140U-J3D3-D15-D J frame molded case circuit-breaker
153H-F201FBD-52-1 Controller w/Circuit Breaker
1494G-DK3N-421 NEMA 100 A 1494G enclosed disconnect
103S-CTD2-DC10C-KN-TE 6.3 - 10 A MCS Starter & Circuit Breaker
2090-XXNPMP-14S15 MP-Series 15 m Length Power Cable
103T-CTD3-RC16S-D1D-V Combination Starter
1492-ACABLE005B Analog Cable Wiring System
112-C23FCE1D-1-7 IEC Enclosed Combination Starter
20DD385N0ENNBNANE 385 A 300 Hp AC Drive
9358-BPC30S SUPT RENEWAL CONTRACT FOR 9358BPCNT30ENE RSBIZWARE BATCH PC BASED PHASES (30 UNITS) SOFTWARE
20AD040A3AYNACG0 PowerFlex 70 40 A 30 Hp AC Drive
194L-N2 HOLDER,NAMEPLATE FOR CONTROL SWITCH
1494V-DH622-A-B-D-E 200A Variable-Depth Disconnect Kit
ALLEN BRADLEY 800G-AEL90 USPP 800GAEL90
190E-KMNDJ2-CB10C 0.63 - 1 A 190E Eco Starter with CB
MPL-B680F-SJ22AA MOTOR,SERVO,60.0NM,3000RPM,SINGL,460V
2711-NV5 ANTIGLARE OVERLAY PV600 KEY & KEY&TOUCH (QTY 3)
9355-WABITE RSLINX PRO - ITALIAN
140U-H3C3-D10 H frame molded case circuit-breaker
1492-EBL2T-Y End Barrier
107S-BWD3-CC16X 10 - 16 A Reversing Starter & Breaker
20BC205A0ANNADC0 PowerFlex 700 205 A 110 kW AC Drive
1492-H2RA131 TERMINAL BLOCK 600V MAX
Allen-Bradley 1794-IA8 Ser. A Input Module for Flex I/O
150-FPP625Z SMC Flex Repair Part
BRENTEK OPTO-22 SOLID-STATE RELAY 10-36VDC INPUT 5-Volt LOGIC MODULE IDC5
103S-AWD2-CA63B-KY-R MCS Starter & Circuit Breaker
112-3FCE1F-DNF-3-4R-6P Combination Starter
140U-H3C3-C70-A-MT H frame molded case circuit-breaker
Allen Bradley Drive Ultra Series 1398-DDM-020 1398DDM020 9101-1458 Rev A
ALLEN BRADLEY 1791D-16B0 1791D-16B0
20G1ALF460AN0NNNNN PowerFlex 755
Allen Bradley 1334-BOB-T 3HP Drive ~60 DAY WARRANTY~
1756-IF8 ControlLogix 8 Point A/I Module
ALLEN BRADLEY SLC 500 DC INPUT MODULE 10-30Vdc 16 INPUT SERIES C
20CE261N3ANNBNB0 PowerFlex 700H 261 A 250 Hp AC Drive
140UE-NAP3-E12 Rating Plug Circuit-Breaker Accessory
2711-K10C1L1 PV1000 COLOR KEY, RIO & RS232 PRINT WITH RI/O COMMUNICATIONS & RS-232 PRINTER PORT
1492-CABLE075V Digital Cable Wiring System
20BB022A3AYYBNC0 PowerFlex 700 22 A 7.5 Hp AC Drive
ALLEN BRADLEY 1794-IE8 -FS- 1794IE8
AMD Athlon II X3 450 Home/Office Upgrade Barebone w/4GB
1494C-DH611-A4-E-FF 100A Cable Operated Disconnect Kit
TL-A120P-BJ34AA MOTOR, SERVO, 0.18NM, 5000RPM, 17BIT SERIAL FEEDBA
ALLEN BRADLEY 1492-FB3J30 3 POLE FUSE HOLDER XLNT
1494V-DN400-B-D 400A Variable-Depth Disconnect Kit
1585D-M4GBDM-8 Ethernet Media M12
ALLEN BRADLEY 2711P-RN6 PANEL VIEW PLUS SER.B W/ 6189RDK12C SER.C
21AD034ACAYNANC0NNNN-HD-B0-C1-P3 PowerFlex 70 Packaged Drive
1492-EBL2 End Barrier
2727-TRC1 MOBILEVIEW SERIAL CABLE FOR 2727-T7X
20BC5A0AYNAEC0 PowerFlex 700 3.5 A 1.5 kW AC Drive
1492-SP1B100 SUPP. PROTECTOR MINI CIRCUIT BREAKER
20BC056A0AYNADC0 PowerFlex 700 56 A 30 kW AC Drive
23B-D1P4CF0DNN-S1 23B AC Packaged Drive
194C-C10-1754 IEC CONTROL SW OFF-ON 90 10A 4 POLES
112-C12ABE1D-6P Fusible Disonnect Combination Starter
20DJ300N3ENNBCASE PowerFlex 700S 300 A 250 Hp AC Drive
2090-CPWM4DF-10AF75 MP-Series 75 m Length Power Cable
A2XM Micro Proximity Switch Sensor 923AA2XM-A7T-L
20BD077A3ANNACC0 PowerFlex 700 77 A 60 Hp AC Drive
1485R-P3F5-V5 DeviceNet Physical Media
1492-CAB050T64 Digital Cable Wiring System
1485FS-P5M5-A DNET RECEPTACLE THICK,SS
1233X-BNB-A2G-3-4LRG-6GP-40-425-9011-TB12 NEMA Pump Panel,Extra space,Cype
109-C30FBE1F-1 Non-Reversing Starter
1411-120-122 MODEL 120, 1200:5 RATIO
2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM INCL RS232, ETHERNET, USB
Automation Direct D3-16ND2-2 24VDC Input Module
20DD022A0EYNADANE PowerFlex 700S 22 A 15 Hp AC Drive
21T-179615-905-3CA LiquiFlo 2.0 Carrier Corp 608 A AC Drive
1326AB-B520E-21 MOTOR SERVO 460V 13.0NM 3000RPM
1370-DBL68 DYNAMIC BRAKE RESISTOR,15HP,240VDC
20BC011A0AYNADC0 PowerFlex 700 11.5 A 5.5 kW AC Drive
1492-HM2RA56G TERMINAL BLOCK 600V MAX
20AD4A0NYNAEC1 PowerFlex 70 3.4 A 2 Hp AC Drive
23B-D024D104NN 23B AC Packaged Drive
Allen-Bradley - 1794-IE8
20DD156A0ENNANAEE PowerFlex 700S 156 A 125 Hp AC Drive
150-FPP60B SMC Flex Repair Part
1585D-M4TBJM-1 Micro D-Code, QD Style Ethernet Media
140M-C-PEC23M Connection Module
190S-AND2-JA63C-R 190S Compact Comb Starter w/CB
1492-J4M IEC 1-Ckt Feed-Thru Blk Motor Conn 4mm
Allen-Bradley 1786-MSR
190S-ENDJ4-FC10C 190S Compact Comb Starter w/CB
ALLEN BRADLEY 1734-IA2 1734IA2 INPUT MODULE SER C
1494C-DJ622-A4-B-D-FF 200A Cable Operated Disconnect Kit
ALLEN BRADLEY DC ISOLATED INPUT 16PT MODULE PLC 24V 1756-IB16I 1756IB16I SER A
1U Server 2.66GHz 2x 4-core Xeon 8x 300GB SATA 48GB RAM
140M-C2E-B63-AX-KN MOTOR PROTECTION CIRCUIT BREAKER
20DD022A3NYNAEASE PowerFlex 700S 22 A 15 Hp AC Drive
ALLEN BRADLEY DATALINER 2706-LV4R SER A REV C FRN 1.01
103S-CSKD2-CC16C 10 - 16 A MCS Starter & Circuit Breaker
153H-F135FBD-50-1F-6P-98X Controller w/Circuit Breaker
Allen Bradley Dataliner 2706 Series
153H-F135FBD-50-8L-20E Controller with circuit-breake
1791-8AR BLOCK I/O 120V AC 16 POINT MODULE
Allen Bradley 1336 Constant Torque Variable Adjustable Freq AC Drives 155860
22C-D038A103AN ASSY DRIVE 480V,25HP CUSTOM AN OPTION PF
9301-2SE350ITU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (IT)
Allen Bradley Contactor 100-A75NZ3 100A75NZ3 CNC
Adept Technology 10330-15200 Rev B Circuit Board Module Drive 1033015200
1494C-DH644-A5-B-D-E-FF 400A Cable Operated Disconnect Kit
1336-FEET-SP4A KIT,MOUNTING FEET,1336STG,FRAME E
103S-AWDJ2-DC10C 6.3 - 10 A MCS Starter & Circuit Breaker
1321-3RA500-B 1321 Power Component 500 A Line Reactor
ALLEN BRADLEY 1794OW8 OUTPUT MODULE 8POINT RELAY ISOLATED FLEX I/O SER. A
1492-PD3183 Pwr Blk Power Distribution 3-Pole 335 A
140U-H-RVM12R Circuit-Breaker Accessory
140U-H3C3-D10-JD H frame molded case circuit-breaker
1794-IE8 Flex 8 Point Analog Input Module
Allen Bradley AB VersaView 1200P 6181P-12TSXP Ser. E NIB
2090-CPBM7DF-12AA60 MP-Series 60 m Length Cable
190S-CNJ2-CC16C 10 - 16 A 190S Compact Comb Starter w/CB
9356-PRO2300U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.1500 TAG
19" 4U CompactPCI Intel NetStructure 8 cPCI Chassis MPCHC5091 Enclosure
Allen Bradley Output Module 1746-IA16 35347
ALLENBRADLEY1771-OZCONTACTOUTPUTMODULESERIESCFREESHIPUSA
103S-DTP2-CC25X-TE 18 - 25 A MCS Starter & Circuit Breaker
Allen-Bradley 700-P400A1
20AB054A0AYNANG0 PowerFlex 70 54 A 20 Hp AC Drive
Allen Bradley 2711-T10C15 Panelview RS232 WOW
1000-13FHJLLLLLLLLXX Motor Circuit Protector
100-KR05D01 IEC Contactor
20BC205A3ANNADC0 PowerFlex 700 205 A 110 kW AC Drive
20BB042A0AYNBND1 PowerFlex 700 42 A 15 Hp AC Drive
1492-EBL4Q-Y End Barrier
TL-SSN-2 KIT, SHAFT SEAL, TL-X2XX MTRS
1790-T8BV8VX LDX I/O, 24VDC, 8 UNIV IN/8 SINK OUT EXPN TERM BLK
1492-C010005XP 1.0/0.5m Cab Compat w/LD012
20DC056A0NYNANABE PowerFlex 700S 56 A 30 kW AC Drive
1494V-DHX666-A-E-F 60 A Variable-Depth Disconnect Kit DS
1492-CAM1BR TERMINAL BLOCK 600V MAX
9352-WABGWS SUPT RENEWAL CONTRACT FOR 9352WABGW WINTELLIGENT LINX GATEWAY FOR A-B PROGRAMMABLE CONTROLLERS SOFTWARE
100-C16KD200 16 A 100-C contactor
21VD022A3AYNARC0AN 21V Fan & Pump Packaged Drive
9301-2SE3300U1 RSVIEW RUNTIME 300 TO 1500 UPGRADE: IN-SUPPORT
1441-PEN25-PSC-US Enpac Power Supply Cable
20AD011C3AYNADC0 PowerFlex 70 11 A 7.5 Hp AC Drive
ALLEN-BRADLEY 800MB-CPB16RAS PUSH BUTTON
Advantech ADAM-4019+ 4019 Analog Input Module Remote Data Acquisition
1494V-NR2 Disconnect Switch Handle
1746-NR4 SLC 4 Point Input Module
Allen Bradley Communication Module 1203-SM1 29120
20DM325N0ENNBNANE PowerFlex 700S 325 A 315 kW AC Drive
22A-V6P0F104 PowerFlex 4 1.1 kW (1.5 Hp) AC Drive
1494C-DJ666-A4-B1-F 60A Cable Operated Disconnect Kit
20BD040A0AYNACN0 PowerFlex 700 40 A 30 Hp AC Drive
9301-2SE2350ZHU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (ZH)
A20B-0008-0741 A20B-0008-0731 Fanuc 9 CNC Master Board
2090-CPBM7E7-10AF02 MP-Series 2 m Length Pwr and Brake Cable
9301-2SE230FRU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (FR)
190E-CND1-CC16C-KN 10 - 16 A 190E Eco Starter with CB
1492-M5X12H201-210 Wiring System 5mm x 12mm 144 Mkrs/Crd
140UE-JTG3-D25 IEC 250 A Trip Unit
190S-AND2-CB10D-TE 190S Compact Comb Starter w/CB
2090-CPBM7DF-10AF03 MP-Series 3 m Length Pwr and Brake Cable
191S-ANL3-CB40C-KN 2.5 - 4 A 191S Rev. Compact Starter w/CB
20AB4P2A0NYYACG0 PowerFlex 70 4.2 A 1 Hp AC Drive
153H-F5FBD-36-1F-5R-6P Controller w/Circuit Breaker
ALLEN BRADLEY 1747-DCM COMMUNICATION MODULE 1747DCM
103T-AWD3-RB40D-C2A-KN-V IEC Combination Starter
140UE-LTF4-D25 IEC 250 A Trip Unit
1440-TB-E XM Series Screw Clamp Terminal Base E
Allen-Bradley 1771-IFE/C PLC-5 Analog Input Module
20DJ1K0A0NNNBNANE PowerFlex 700S 1030 A 900 Hp AC Drive
100-C12UKD10 12 A 100-C contactor
153H-F251FBDB-54-6PX-8L Controller w/Circuit Breaker
194R-KJ100P3E IEC DISCONNECT, 100A, ENCL. K
100-C90DA400 IEC 90 A 100-C contactor
Allen Bradley 1771-IAD Series D 120vac Input Module
150-C60FBD-8L NEMA 60A 150 Motor Controller
Allen-Bradley 1774-TB2
N-2302-1-F00AA MOTOR,NEMA 23,2 LB-IN,6000 RPM
20DC385A3ENNBNANE 385 A 200 kW AC Drive