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1769-NPKSDN
1769-NPKSDN
1769-NPKSDN
宝钢二期烧结工程主排风机设备1991年投入运行。主排风系统由2台21000m3 /min风量,1 7 . 6 4 k Pa (1800mmWG)静压差的双入离心式风机机组组成,主拖动电机为 2×7800kW,10kV无刷励磁同步电动机,2台电机共用一套3.4MVA变频软起动装置起动。该装置1991年投产以来,故障较多,启动成功率低。其主要原因是装置设计容量偏小,系统老化,参数漂移。随着宝钢生产节奏的进一步加快,对烧结矿生产的要求越来越高,为确保烧结生产的稳定运行,基于2DL主排风机起动装置及励磁装置的实际现状,对其进行整体改造的确势在必行。
二、改造范围简述
本改造项目不涉及主排风机本体及油泵、风门等辅机设备。对目前使用状况尚好的为辅机及辅助设备供电、控制服务的MCC柜以及关联二烧结主控制系统的远程I/O柜予以保留利用。
对于10kV的高压开关,保留,能源部设置的辅助继电器、原有中继端子柜也予以保留。
高压变频装置、励磁柜、操作控柜拟引进设备,对其进行整体更换。与变频装置配套的输入、输出变压器则由外商提供详细技术参数及制造要求,由宝钢方面择优从内制造厂订货,变压器采用油浸式变压器。
考虑到本改造项目新上一套主排风机起动装置及励磁系统,而且在新系统安装调试好以前,老系统还要能运行使用,要求新系统电机空载或带风机负荷调试只能利用2DL年修的七天左右时间完成。当新系统调试过程中出现问题,不能如期接班时,还需老系统作为后备,维持2DL的正常生产。
新起动系统10kV运行总线的两路旁路开关到二台同步电动机的馈电,接至老系统运行总线下的两路旁路开关,主排风机室电动机那段电缆仍用旧有电缆。新老系统试车或运行需重接高压柜的高压电缆进行相互切换。
原有老系统的励磁柜、操作控盘拆除后,不再恢复。而新装的本次引进系统之励磁柜及操作、控制、视盘将要兼顾新老系统,这部分设备做成与新老系统兼容且具双向切换功能。
装置特点
本高压变频器作为软起动器可以连续起动,起动时间小于200秒,起动电流不超过电机的额定电流。该产品特点为:
可靠性高。该产品采用6500V,1500A 的高压SGCT器件,器件数量少,耐压及电流裕量大,变频电流小,器件开关损耗少,设备可靠。
输入波形好。变频整流器采用多脉冲形式(18脉冲),总体谐波畸变THD小于 5%,直接满足IEEE519-1992及标的谐波标准。
输出波形好。无需增加任何选项, PWM电流型变频器直接输出完正弦波形,不存在转矩脉动,无潜在共振问题。逆变时无dv/dt及di/dt的产生,谐波畸变THD小于5%,连接变频器及电机之间的距离可长达15km。
起动性能好。PowerFlex7000采用直接矢量控制技术,本方案选用无编码器的矢量控制,转子的位置可直接检测,起动力矩为95%额定起动转矩。
使用简单。人机接口为大屏幕液晶显示操作员终端。变频器的状态,输入输出变量,自诊断结果,故障报等信息均可显示在屏幕上。
维护方便。高集成度的SGCT器件及 PowerCage机架的使用提高了系统模块化程度,从而保证了功率模块的更换时间小于5分钟。
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1769-NPKSDN
1769-NPKSDN
宝钢二期烧结工程主排风机设备1991年投入运行。主排风系统由2台21000m3 /min风量,1 7 . 6 4 k Pa (1800mmWG)静压差的双入离心式风机机组组成,主拖动电机为 2×7800kW,10kV无刷励磁同步电动机,2台电机共用一套3.4MVA变频软起动装置起动。该装置1991年投产以来,故障较多,启动成功率低。其主要原因是装置设计容量偏小,系统老化,参数漂移。随着宝钢生产节奏的进一步加快,对烧结矿生产的要求越来越高,为确保烧结生产的稳定运行,基于2DL主排风机起动装置及励磁装置的实际现状,对其进行整体改造的确势在必行。
二、改造范围简述
本改造项目不涉及主排风机本体及油泵、风门等辅机设备。对目前使用状况尚好的为辅机及辅助设备供电、控制服务的MCC柜以及关联二烧结主控制系统的远程I/O柜予以保留利用。
对于10kV的高压开关,保留,能源部设置的辅助继电器、原有中继端子柜也予以保留。
高压变频装置、励磁柜、操作控柜拟引进设备,对其进行整体更换。与变频装置配套的输入、输出变压器则由外商提供详细技术参数及制造要求,由宝钢方面择优从内制造厂订货,变压器采用油浸式变压器。
考虑到本改造项目新上一套主排风机起动装置及励磁系统,而且在新系统安装调试好以前,老系统还要能运行使用,要求新系统电机空载或带风机负荷调试只能利用2DL年修的七天左右时间完成。当新系统调试过程中出现问题,不能如期接班时,还需老系统作为后备,维持2DL的正常生产。
新起动系统10kV运行总线的两路旁路开关到二台同步电动机的馈电,接至老系统运行总线下的两路旁路开关,主排风机室电动机那段电缆仍用旧有电缆。新老系统试车或运行需重接高压柜的高压电缆进行相互切换。
原有老系统的励磁柜、操作控盘拆除后,不再恢复。而新装的本次引进系统之励磁柜及操作、控制、视盘将要兼顾新老系统,这部分设备做成与新老系统兼容且具双向切换功能。
装置特点
本高压变频器作为软起动器可以连续起动,起动时间小于200秒,起动电流不超过电机的额定电流。该产品特点为:
可靠性高。该产品采用6500V,1500A 的高压SGCT器件,器件数量少,耐压及电流裕量大,变频电流小,器件开关损耗少,设备可靠。
输入波形好。变频整流器采用多脉冲形式(18脉冲),总体谐波畸变THD小于 5%,直接满足IEEE519-1992及标的谐波标准。
输出波形好。无需增加任何选项, PWM电流型变频器直接输出完正弦波形,不存在转矩脉动,无潜在共振问题。逆变时无dv/dt及di/dt的产生,谐波畸变THD小于5%,连接变频器及电机之间的距离可长达15km。
起动性能好。PowerFlex7000采用直接矢量控制技术,本方案选用无编码器的矢量控制,转子的位置可直接检测,起动力矩为95%额定起动转矩。
使用简单。人机接口为大屏幕液晶显示操作员终端。变频器的状态,输入输出变量,自诊断结果,故障报等信息均可显示在屏幕上。
维护方便。高集成度的SGCT器件及 PowerCage机架的使用提高了系统模块化程度,从而保证了功率模块的更换时间小于5分钟。
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20DD014A3NYNACHNE PowerFlex 700S 14 A 10 Hp AC Drive
20DJ500N0NNNBCGNE PowerFlex 700S 500 A 450 Hp AC Drive
2090-CFBM4DF-CDAF04 MP-Series 4 m Length Feedback Cable
112-C09ABD1C-DNF-1-6P-7 Combination Starter
100-C23KA01 23 A 100-C contactor
20DH385A0ENNBNANE PowerFlex 700S 385 A 200 kW AC Drive
20BC205A3NNNANA0 PowerFlex 700 205 A 110 kW AC Drive
9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)
194R-KN30-1753-PB-A12 Non-Fused Fused Disconnect Switch
1492-CAB011J69 Digital Cable Wiring System
190S-ANZJ2-DC10C-KY 190S Compact Comb Starter w/CB
1755KPMPP.1700 CUTLER HAMMER
20CJ730N0ANNNNB0 PowerFlex 700H 730 A 600Hp AC Drive
9301-RSVSECSENR SUPT REINSTATEMENT CONTRACT FOR 9301RSVSECSEN RSVIEW32 SECS HOST SOFTWARE
AMD FX6200 6Core 3.8G 16G1TB 120G SSD HD7950/3G Gaming/Business PC
20BB028A3AYNBDC1 PowerFlex 700 28 A 10 Hp AC Drive
23B-D010D104NN-P6T 23B AC Packaged Drive
21T-380127-A07 Kit LiquiFlo Main Circuit Breaker
20AB4P2A3AYNADC0 PowerFlex 70 4.2 A 1 Hp AC Drive
MPL-A4540F-HK24AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,BRK,13KG
1734D-IA8XOW8S 120 VAC 8 IN 8 RELAY OUT, DNET COMMS, SPRING
Allen Bradley 1771-IA AC/DC Input Module Series B
1753-IB16 GuardPLC Digital Input Module
103T-AWD3-QB25XC-C1P IEC Combination Starter
140U-J3D3-D25-HJ J frame molded case circuit-breaker
1492-CABLE008G Digital Cable Wiring System
1.1 KVA Fanuc Pertronics Transformer A80L 0001 0176 02
20DD4A0EYYANCBL PowerFlex 700S 3.4 A 2 Hp AC Drive
1492-ACABLE025G Analog Cable Wiring System
112-C09FBDD1D Fusible Disconnect Combination Starter
194R-J60-FC 60A J Fuse Carrier Rotary Disconnect
20AD4C3AYNADC0 PowerFlex 70 3.4 A 2 Hp AC Drive
103S-FTDJ2-F5D 32 - 45 A MCS Starter & Circuit Breaker
23B-D010C104NN 23B AC Packaged Drive
152H-C317XBD-56-8B SMC-3 Pump Panel w/Line Prot.Module, FB
1492-N42 2 Pole Side Jumper
109-CAKB2-D1D-7 IEC Enclosed Non-Reversing Starter
113-C30ABDD1D-1-4G-40 Cct-Brkr Combination Starter
1769-HSC CompactLogix High-Speed Counter Module
190E-CNJ2-CC16C-S11 10 - 16 A 190E Eco Starter with CB
1411-608-322 MODEL 608, SPLIT CORE CT 3200:5 RATIO
20DD5P0A3EYNAEABE PowerFlex 700S 5 A 3 Hp AC Drive
100S-C12J14BC 12 A MCS Safety Contactor
ALLEN BRADLEY 100-C23F10 USPP 100C23F10
190E-KMND2-CB10X-TE 0.63 - 1 A 190E Eco Starter with CB
1492-ACABLE020WB Analog Cable Wiring System
20DE261N0NNNBNANE PowerFlex 700S 261 A 250 Hp AC Drive
1771-OBN 1771 32 Point Digital Output Module
107T-AWD3-RB40X-E1C Rev. Combination Starter
1585D-M4UBDE-0M3 Ethernet Media M12, Patchord
1492-JD3RB115 terminal block, resistor, 1.10M Ohms
1796-CL22 BASIC CL DEMO, 220V EUROPE
1497D-A20-M22-0-N 1EN PURPOSE TRANSFORMER
ALLEN BRADLEY 800E-11BE166 NSFP 800E11BE166
20AC2P1A3AYNADC0 PowerFlex 70 2.1 A 0.75 kW AC Drive
141A-GS180M125H Busbar Adaptor Module
1442-PS-0809M0050A Series 1442 8 mm Tip Pick-Up Probe
AIR-LAP1142N-N-K9 CISCO ACCESS POINT 802.11A/G/N FIXED UNIFIED AP; INT ANT;
103T-CWD3-RC16X-E1E Combination Starter
1412-PP2137-01 SET OF THREE 200 A CURRENT PROBES
1490-N1 CONDUIT CONN, 1/2 in.
1492-CABLE240X Digital Cable Wiring System
190S-CND2-CB63C 4 - 6.3 A 190S Compact Comb Starter w/CB
107T-ATD3-RC10S-C2B-KN-R-TE Rev. Combination Starter
Allen Bradley Cat 1746-IB16 16-Ch Input Module
100-C30C01 30 A 100-C contactor
ALLENBRADLEY1771-0A/BACOUTPUTMODULE
2706-B23J31 ALLEN BRADLEY
153H-F201FBD-52-5R-6P Controller w/Circuit Breaker
1497A-A7-M18-0-N MACHINE TOOL TRANSFORMER
141A-B125N 2400 mm Length 12X5 mm Copper Busbar
9358-PBANT60ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 60 UNITS
1494C-DN30-A3-B1 30A Cable Operated Disconnect Kit
21G1ABC540JN0NNNNN-HD-L1-P3 PowerFlex 755 Packaged Drive
2100PE-WLJGG60/1 LVMCC
100S-C12KG14C 12 A MCS Safety Contactor
103S-ATEJ2-CB16C-KN-TE 1 - 1.6 A MCS Starter & Circuit Breaker
190S-BND2-CA16C 190S Compact Comb Starter w/CB
1786-BNC IMPROVED CONTROLNET RG6 COAXIAL CONNECTOR 75 OHM CRIMP TYPE (PRICED PER PIECE, SOLD IN LOTS OF 50)
ALLEN BRADLEY INPUT MODULE SLC500 CAT1746-IA16
20AD052A0AYNACC0 PowerFlex 70 52 A 40 Hp AC Drive
Allen Bradley SLC 500 DH485/RS232C Interface Module 1747-KE 1747 KE
1492-HM2RA22G BLOCK,TERMINAL 600V MAX
1494V-DJ611-A-B 100A Variable-Depth Disconnect Kit
2090-UXNFBY-S07 Y-Series 7 m Length Feedback Cable
1494GY-CF3J6 NEMA 60A Enclosed Disconnect
1326AB-B420E-M2L MOTOR,SERVO,460V,5.0NM,3000RPM,MULTI,IP67
140U-D6D3-C12 CKT BRKR 12 A
9220-TAS SUPT RENEWAL CONTRACT FOR 9220TA CONTROLNET TRAFFIC ANALYZER SOFTWARE
2090-XXNFY-S05 Y-Series 5 m Length Feedback Cable
140M-I8E-D20E-PN MOTOR PROTECTION CIRCUIT BREAKER
190E-AND2-CB25X-V 1.6 - 2.5 A 190E Eco Starter with CB
1732E-IB8M8SOER ARMORBLOCK 8 POINT SOE INPUT
Allen Bradley 6155R-NP2KH VersaView 200R Ind Computer
Allen Bradley PanelView 1000 2711-K10C8 Membrane Keypad
Allen-Bradley 1772-LG
21BD2P1HJAYNAED0NNNN-ND-B0-C1-L1-P3-S1-S9-S10-S13 PowerFlex 700 Packaged Drive Bulletin 21
20AC5P0A0AYNNEC0 PowerFlex 70 5 A 2.2 kW AC Drive
140U-JTD3-C70 70 A Trip Unit
1489-A1C130R UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
2090-UXTBMP-18S02 MP-Series 2 m Length Brake Cable
ALLEN BRADLEY PROGRAM KEYPAD MODULE 160-P1 SER A NIB
1494C-DN400-A5-D 400A Cable Operated Disconnect Kit
190E-AND2-CB40C-JE-KY 2.5 - 4 A 190E Eco Starter with CB
103S-DTD3-DC25X-R 18 - 25 A MCS Starter & Circuit Breaker
20BD180A0QNNAND0 PowerFlex 700 180 A 150 Hp AC Drive
194E-FA32EX-PE-6 Load Switch
140UE-J2X4 Frame
AB PLC AC Output Module 1794-OB16 1794OB16 NIB
1243-UNB-A2N-54T-TB12 NEMA Wye,Delta Pump Panel,CB Type
20BD248A3QNNAND0 PowerFlex 700 248 A 200 Hp AC Drive
21T-179615-905-4TA LiquiFlo 2.0 Carrier Corp 608 A AC Drive
Allen Bradley 1492-IFM20F-F24-2 Interface Module 1492IFM20FF242 XLNT
20BD052A0AYNAEA0 PowerFlex 700 52 A 40 Hp AC Drive
9301-2SE3500ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500IT RSVIEW32 RUNTIME 100000 SOFTWARE (ITALIAN)
1497A-A9-M6-1-N CONTROL POWER TRANSFORMER
1326AB-B720F-M2L MOTOR SERVO 460V 31.8NM 5000RPM MUL IP67
20BD292A0ANNNED1 PowerFlex 700 292 A 250 Hp AC Drive
150-B180ABDB 150 Motor Controller
Allen-Bradley 1771-OGC +5V TTL Output Module - ATS 365 Warranty
allenbradley2711-b6c5operatorsinterfacepanelview600
20BC030A3AYNAEC0 PowerFlex 700 30 A 15 kW AC Drive
104-3ZE22 43 A Reversing Contactor
150-B54FBDB-8L 150 Motor Controller
1497A-A8-M8-1-N CONTROL POWER TRANSFORMER
100S-3EJ22BC 43 A MCS Safety Contactor
1492-MS8X12V31-40 Wiring System 8mm x 12mm 56 Mkrs/Crd
1585BZ-M8TBBM-25 PATCHCORD METAL VARIANT 1 MALE TO MALE
1756-L55M23 LOGIX5555 PROCESSOR WITH 1.5MBYTE NV MEMORY
100-K05ZA10 IEC 5 A Contactor
1585D-M4UBDF-6 Ethernet Media M12, Patchcord
1746-OVP16 SLC 16 Point Digital Output Module
2030-EUJT ElectroGuard Bulletin 2030
20DD180A0ENNANASE PowerFlex 700S 180 A 150 Hp AC Drive
American Fibertek MT-308 Module TX-Video/Audio Input
190E-BNEJ2-CC16X 10 - 16 A 190E Eco Starter with CB
103S-AWD2-CB16S-KN-SP 1 - 1.6 A MCS Starter & Circuit Breaker
1792D-88HC 8 SINK/SOURCE INPUTS, 8 SOURCING 5-10 AMP OUTPUTS HIGH CURRENT BLOCK
20DR248A3EYNACGNE 248 A 200 Hp AC Drive
Allen-Bradley Input Module 634173-9063417390634173-9O6341739ORev 79-38
Allen Bradley Output Module 1746-OA16 Series D
100-C16V400 16 A 100-C contactor
1494G-FF3H2 NEMA 400A Enclosed Disconnect
9399-RSBACLUG RSBATCH ACTIVEX CONTROLS LIBRARY USER'S GUIDE
21WD096A3AYNACANAN 21W Fan & Pump Packaged Drive
1784-CP12 CABLE ASSY, 10 FT/3.2 M 1784-KTS, -KTX, -KTXD (3-PIN PHOENIX TO 9-PIN D-SHELL)
103S-ASD4-CB63B-KY-TE 4 - 6.3 A MCS Starter & Circuit Breaker
20P41AD996RA0NNN PowerFlex 996 A DC Drive
Allen-Bradley2711-T10G9Panelview1000TouchKeypad
190E-BND2-DC10S-R 6.3 - 10 A 190E Eco Starter with CB
20AC8P7A0AYYANC1 PowerFlex 70 8.7 A 4 kW AC Drive
9301-2SE2203JPE RSVIEW32 WORKS 300 WITH RSLINX (JAPANESE)
1494C-CM11 Cable Mechanism
103T-ATDJ2-QB25R-D1C Combination Starter
1404-M605B-RIO-02 MASTER MODULE FOR POWERMONITOR
ALLEN BRADLEY 800H-W700AE NSFP 800HW700AE
2711P-T15C15D2 PV PLUS 1500, TOUCH, CNET, DC PS, EXT MEM INCL RS232, ETHERNET, USB
152H-C108FBD-49-3-4R Controller w/Fusible Disconn Enclosed Mo
21T-179615-943-90C Carrier LiquiFlo 2.0 AC Drive
103T-AWDJ2-RC10C-C2B-KY Combination Starter
ALLEN BRADLEY 1791-8BC NSFP 17918BC
ALLEN BRADLEY 9/SERIES OPERATOR INTERFACE PANEL 8520-FOP SER. B REV. 01 / 160842
100-C23KP400 23 A 100-C contactor
Acromag SmartPack 4994 Analog Input Module
20DJ385N3NNNBCGNE PowerFlex 700S 385 A 300 Hp AC Drive
1232X-GNA-A2R-29R Size 6 Pump Panel,Disconnect Type
1492-HWACAB070WB Honeywell Analog Cable Wiring System
1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE (ELECTRONICALLY PROTECTED; PRICED PER PIECE, SOLD IN LOTS OF 10)
Allen Bradley 1771-DCM Direct Communication Module Firmware Rev G Series A
1497D-A11-M22-0-2 1EN PURPOSE TRANSFORMER
ALLEN BRADLEY 100-FBL11 NSFP 100FBL11
1494V-DN100-A-B-D-E 100A Variable-Depth Disconnect Kit
Allen Bradley 1771OAD SER C OUTPUT MODULE 16POINT 120VA
20AC2P1A3AYNNEC0 PowerFlex 70 2.1 A 0.75 kW AC Drive
SuperMicro C7Q67
2100PE-WLJVR39/1 LVMCC
100-C23KF01 23 A 100-C contactor
153H-F317FBD-56-3-4G-6P-8B-98X-HC3-UL Controller w/Circuit Breaker
104-C37A02 37 A Reversing Contactor
Allen Bradley 2711P-T6C8D /A & 2711P-RN8 2711PT6C8D Panelview Plus 600
140M-C2E-B25-CN-KN-PF 140M Circuit Breaker
Allen Bradley 1746-IB16 Ser. C 16-Point Input Module Warranty Fast Ship