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1791R-RIOSCON罗克韦尔
1791R-RIOSCON,allen-bradley
1791R-RIOSCON美AB
控制系统结构
PLC采用罗克韦尔自动化/ AllenBradley ControlLogix控制系统,完成设备的连续集中控制。采用单CPU处理器,处理器选用1756-L61。
各子系统I/O扩展和上位通讯考虑采用符合IEC 61158的开放现场总线ControlNet系统,冗余链路配置。 ControlNet为令牌总线方式的实时控制网,通讯速率5MBit/秒,冗余配置,其上挂接混合型控制器CPM和服务器, ControlNet的传送方式可以保证实时数据何时传送(确定性),并不会因网上节点的增减而改变 (重复性),介质为RG6同轴电缆,BNC连接器,长度可达1km,加扩展器可扩展达6km。ControlLogix 系统为多种类型的控制提供了的控制平台,在这一个平台上,就可以实现顺序控制、过程控制、传动或运动控制的任意组合控制。因为这个平台是模块化的,所以就能够有效地设计、建立和更改平台,地节约了工程实施费用。通过先进的组态工具、内存结构和需要较少编程和内存的符号编程,可以大大提高工程的生产率。内存分为程序区和用户数据区,采用完全的自动内存分配机制,开发人员无需人工分配系统内存,支持灵活的网络结构,无需任何编程或者处理器干预,即可实现不同网络之间的通讯桥接和数据交换。
系统的网络结构如下图所示:每个主排风机有一个独立的控PLC以及 PanelView Plus 1000作为人机界面接口。这些设备以及变频器的PLC通过1756- CNBR模块组成ControlNet网络,这个网络通过烧结主系统的PLC2远程IO站与烧结主系统L1网络连接.变频器(VFD)PLC有一个ControlNet IO网络,两个Point IO 分别控制MB3(Motor1)、MB4(Motor2)的励磁盘,1756-A10框架及20-COMM-C完成变频器本体的控制及数据交换,本地框架主要是高压盘等外围接口状态采集及控制。
由于ControlLogix 系统的开放性及灵活性,可以在烧结L1网络的任意位置通过Drive Executive工具对变频器进行组态及维护,也可以由PLC经由ControlNet 网络通过20-COMM-C模块修改变频器控制参数。这里由于两台马达动态参数有较大的差别,为了达到理想的控制效果,在起动前由PLC写入针对该马达的控制参数。程序如图3所示。
实际上,只要对外围系统进行简单的改造,将来本起动装置可以起动一烧结9300KW直流无刷励磁同步电动机,也可以起动规划中的4000-5000KW的脱硫增压风机,而且可以是任何形式的10KV 高压电动机。系统的开放性在这里得到了充分的体现。
七、改造效果
原有设备拆除,新设备在线安装、调试全部工作在10天内完成,确保了年修节提前36小时完成,实现效益450万元。
新设备运转平稳,静止状态下起动成功率,并网冲击小,频率差 <0.1Hz、电压差 <3%、相位差<3°。
综上所述,起动装置改造性能指标完全达到设计要求,改造取得圆满成功。
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190S-AND2-CB25S-R11 190S Compact Comb Starter w/CB
2090-CPWM7DF-16AA04 4 m Length SpeedTec Standard Power Cable
20DD011A3EYNAEABE PowerFlex 700S 11 A 7.5 Hp AC Drive
190E-AND2-CB25B-V 1.6 - 2.5 A 190E Eco Starter with CB
100-K12KA400M IEC 12 A Contactor
9301-2SE3300DES SUPT RENEWAL CONTRACT FOR 93012SE3300DE RSVIEW32 RUNTIME 1500 SOFTWARE (GERMAN)
100S-C85D24C CONTACTOR,NON-REVERSING 600V MAX 85A MAX
1494C-DJ622-A5-B1-D-F-G 200A Cable Operated Disconnect Kit
190E-CND2-DC16X-F11 10 - 16 A 190E Eco Starter with CB
20BP105A3ANNANC1 PowerFlex 700 105 A 55 kW.. AC Drive
140U-H3C3-5-B H frame molded case circuit-breaker
9500-CPAKPLENE CONTROLPAK RT PLUS - LARGE SYSTEM SP: 11/01/05
20BD011A3AYYAEC1 PowerFlex 700 11 A 7.5 Hp AC Drive
103S-ATZJ2-CC10C 6.3 - 10 A MCS Starter & Circuit Breaker
107S-EWD3-FC16C 10 - 16 A Reversing Starter & Breaker
1233-BNA-A2G-40 NEMA Size 1 Pump Panel,Slim line,CB Type
20AC5P0A0AYNANC0 PowerFlex 70 5 A At 2.2 KW AC Drive
20DE416A0ENNBNANE PowerFlex 700S 416 A 450 Hp AC Drive
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104-C23ZQ22 23 A Reversing Contactor
20BD4A3AYYADC1 PowerFlex 700 3.4 A 2 Hp AC Drive
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20DD027A0EYYANCNL PowerFlex 700S 27 A 20 Hp AC Drive
140M-C2E-C10-AX MOTOR PROTECTION CIRCUIT BREAKER
21G1ABC770JN0NNNNN-ND-P3-P11 PowerFlex 755 Packaged Drive
20DC385ACENNBCASE 385 A 200 kW AC Drive
1771-ALXK CONFORMALLY COATED, PLC-5 LOCAL I/O ADAPT. MODULE
150-B24NCD-8M 150 Motor Controller
20BC5A3AYNAEC1 PowerFlex 700 3.5 A 1.5 kW AC Drive
20BD034A0NYNACC0 AC DRV, 480 VAC, 3 PH34 A, IP20 / TYPE 1
D6190-6.5.22DE CONTROLVIEW SYSTEM DOCUMENTER USER MANUAL(GERMAN)
198-QC-3SSPL IEC Quick Connect Component
150-F625JBEB-6PX-8L 150 Motor Controller
109-C12FDXXX-1-4R-7 Non-Reversing Starter
ALESIS DM10 HIGH DEFINITION DRUM MODULE
20F14GD125AA0NNNNN PowerFlex 753 AC Drive
103S-ASDJ3-JB10B 0.63 - 1 A MCS Starter & Circuit Breaker
1485P-P1H4-B4-N5 KWIKLINK MINI DROP NEMA 1
1771N-0LLLLLRRR 1771 8 Point Analog Input, N Series
1321-3TW027-XX 1321 Power Component 27 kVA Transformer
1494F-V1 Combination Starter Door Hardware
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1494V-DJ611-A-C-D-E 100A Variable-Depth Disconnect Kit
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190E-AND2-CB63C 4 - 6.3 A 190E Eco Starter with CB
100-C30P01 30 A 100-C contactor
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9351-WESR SUPT REINSTATEMENT CONTRACT FOR 9351WES INTERCHANGE FOR WINDOWS (ETHERNET) SOFTWARE
1796-DNETHW27 IDP DEVICENET DEMO BOX#2 220V (DENMARK)
103S-DWD3-CC20X MCS Starter & Circuit Breaker
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20BD034A3NYNANN0 PowerFlex 700 34 A 25 Hp AC Drive
191E-KNNKA1-CC10X 191E Reversing EcoStarter w/CB
1799-DNC5MMS DeviceNet I/O Accessories
22D-B033H204 PowerFlex 40P 7.5 kW (10 Hp) AC Drive
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190S-AND1-JB40C-R 2.5 - 4 A 190S Compact Comb Starter w/CB
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194E-F250-1754 IEC Load Switch 250A Encl.
194E-AA16E-P11-PE NEMA Type 1 - IP54 Load Switch
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22B-CCB PowerFlex 40 B Frame Cover Kit
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103T-AWD2-RB25C-C2A-TE Combination Starter
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1791R-RIOSCON,allen-bradley
1791R-RIOSCON美AB
控制系统结构
PLC采用罗克韦尔自动化/ AllenBradley ControlLogix控制系统,完成设备的连续集中控制。采用单CPU处理器,处理器选用1756-L61。
各子系统I/O扩展和上位通讯考虑采用符合IEC 61158的开放现场总线ControlNet系统,冗余链路配置。 ControlNet为令牌总线方式的实时控制网,通讯速率5MBit/秒,冗余配置,其上挂接混合型控制器CPM和服务器, ControlNet的传送方式可以保证实时数据何时传送(确定性),并不会因网上节点的增减而改变 (重复性),介质为RG6同轴电缆,BNC连接器,长度可达1km,加扩展器可扩展达6km。ControlLogix 系统为多种类型的控制提供了的控制平台,在这一个平台上,就可以实现顺序控制、过程控制、传动或运动控制的任意组合控制。因为这个平台是模块化的,所以就能够有效地设计、建立和更改平台,地节约了工程实施费用。通过先进的组态工具、内存结构和需要较少编程和内存的符号编程,可以大大提高工程的生产率。内存分为程序区和用户数据区,采用完全的自动内存分配机制,开发人员无需人工分配系统内存,支持灵活的网络结构,无需任何编程或者处理器干预,即可实现不同网络之间的通讯桥接和数据交换。
系统的网络结构如下图所示:每个主排风机有一个独立的控PLC以及 PanelView Plus 1000作为人机界面接口。这些设备以及变频器的PLC通过1756- CNBR模块组成ControlNet网络,这个网络通过烧结主系统的PLC2远程IO站与烧结主系统L1网络连接.变频器(VFD)PLC有一个ControlNet IO网络,两个Point IO 分别控制MB3(Motor1)、MB4(Motor2)的励磁盘,1756-A10框架及20-COMM-C完成变频器本体的控制及数据交换,本地框架主要是高压盘等外围接口状态采集及控制。
由于ControlLogix 系统的开放性及灵活性,可以在烧结L1网络的任意位置通过Drive Executive工具对变频器进行组态及维护,也可以由PLC经由ControlNet 网络通过20-COMM-C模块修改变频器控制参数。这里由于两台马达动态参数有较大的差别,为了达到理想的控制效果,在起动前由PLC写入针对该马达的控制参数。程序如图3所示。
实际上,只要对外围系统进行简单的改造,将来本起动装置可以起动一烧结9300KW直流无刷励磁同步电动机,也可以起动规划中的4000-5000KW的脱硫增压风机,而且可以是任何形式的10KV 高压电动机。系统的开放性在这里得到了充分的体现。
七、改造效果
原有设备拆除,新设备在线安装、调试全部工作在10天内完成,确保了年修节提前36小时完成,实现效益450万元。
新设备运转平稳,静止状态下起动成功率,并网冲击小,频率差 <0.1Hz、电压差 <3%、相位差<3°。
综上所述,起动装置改造性能指标完全达到设计要求,改造取得圆满成功。
112-C30FCDXXX-3-4R-7 Fusible Disconnect Combination Starter
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21G1AB60JN0NNNNN-HD-P3 PowerFlex 755 Packaged Drive
20CD460A0ANNBNN0 PowerFlex 700H 460 A 350 Hp AC Drive
150-F201FBDB-8B 150 Motor Controller
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100S-C72L23C 72 A MCS Safety Contactor
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