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1756-L61S
- 品牌：罗克韦尔
- 规格：进口正品
- 材质：美国
- 货期：1-2天
- 简称：AB
- 更新时间：2019-10-23
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陈经理 先生（销售经理）
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1756-L61S罗克韦尔
1756-L61S,allen-bradley
1756-L61S美AB
过程控制和优化解决方案帮助New Gold公司实现产量提升 2%。
当前，各地的采矿企业都面临着提高生产力的挑战。精简运营流程并优化自动化与控制过程，为采矿企业在当前市场竞争中开辟了一条达成生产目标的道路。
New Gold公司的 Peak Gold 矿场位于澳大利亚新南威尔士州中西部科矿区，对地下的金矿和铜矿进行开采作业。该矿场所产金银合质金主要销往珀斯铸币厂，铜精矿则销往亚洲市场。矿场拥有五座商用现役矿山和一家铜金矿加工厂。Peak Gold 矿场十分重视性、生产率及环境保护，对于技术的投资可谓不遗余力。
为优化 Peak Gold 选矿厂的生产率和过程控制，Peak Gold 采用了罗克韦尔自动化及矿物加工解决方案提供商 Manta Controls 的解决方案，成功提高了生产率，实现了成本节约同时改善了环保效果。
升级提升机驱动与控制系统
在改造选矿厂之前，罗克韦尔自动化系统和解决方案业务团队先升级了 Peak Gold 矿场的提升机驱动与控制系统。
Peak Gold 采用 814kW 提升机运输员工和物料，所以，确保提升机的性与可靠性至关重要。
据罗克韦尔自动化的解决方案顾问 Michael Gres 称，“基于罗克韦尔自动化非常成熟的矿井提升机的、控制和驱动系统，们为Peak Gold打造了一套定制化的矿井提升机驱动控制解决方案。该工程解决方案由们位于新南威尔士州 (NSW)兰科夫的当地驱动系统工程与生产团队与 Peak Gold 携手完成，方案的各方面都按客户的需求进行了精心设计。”
升级提升机可确保其符合的标准，此外，还可使用通用的控制与通信平台简化维护作业。项目的下一个阶段是通过优化 Peak Gold 选矿厂来提高矿场的生产率。
半自磨机(SAG)控制
半自磨机(SAG)是选矿作业中的关键组件，同时，也是非常难以控制的过程。这种过程中存在大量的可变因素，而主要目标则是程度地提高产量。据 Peak Gold 矿场经理 Vivian Beehan 介绍，“为改善生产率和过程控制，们开始着手优化 Peak Gold 选矿工厂。”
从 Peak、Perseverance 和 N e w Occidental 矿体中出产的矿石均在地下进行破碎，再吊升至地面矿堆并终输往半自磨机给料传送带。而从 New Cobar 和 Chesney 出产的矿石则拖运至 Peak，并在那里通过单独的料斗将其送入半自磨机给料传送带。
“现成的标准控制系统并不足以有效地改善选矿厂的产量和控制，”罗克韦尔自动化新南威尔士州销售经理 Sean Smith 表示。们提供的解决方案采用罗克韦尔自动化 ControlLogix® 的先进控制与编程功能，并集成了 Manta Controls® 的先进控制系统Manta Cube®。
“们花了 18 年的时间来完善 ‘Manta Cube’，现在，们能够提供一套绝妙的控制系统，这种控制系统可充分利用 ControlLogix 平台的先进过程控制功能，从而使过程控制再上一个台阶，”Manta Controls 总经理 John Karageorgos 表示。
采用先进控制与过程优化解决方案后，Peak Gold 的产量已提高两个百分点。这相当于每年增产 18,000 吨，即每年增产 2000 盎司黄金。
“该解决方案延长了磨机衬里的使用寿命，有助于提高磨机产量。同时延长了更换衬里的时间间隔，现在们每年只需更换三次衬里，而原来则需要更换四次，节省了大量的成本。”
减少消耗
矿石经过半自磨机加工后，在尼尔森选矿机的重力选矿回路中对金银进行回收，再于强化浸出反应器中进一步汰选，后在燃气炉中熔炼电解沉积物和矿浆，从而产出合质金锭。还可以采用第三种方法来回收金银，即在槽浸回路中化浸出。产生的矿浆即可熔炼为合质金锭。
为缩减成本并改善环境影响，们将Manta的“Cyanide Leach Cube”引入了 ControlLogix 控制系统，以此优化浸出在 Peak Gold 现场尾矿浓密机上装配了智能驱动器。
回路中化系统的相关控制。由此实现了浸出回路的先进过程控制，并显著减少了的用量。 “从 2013 年 1 月初到 2013 年 12 月 ， 加工每吨矿石所用的 ，已从 1.8 千克左右减少至 1.45 千克左右，”Beehan 表示。
“鉴于每吨的成本高达 4000 美元左右，减少的用量可以节省大量成本。此外，由于用量减少，浸出回路中的黄金回收量也额外增加了 1800 盎司。”
190S-ANDJ1-CC10D 190S Compact Comb Starter w/CB
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20AC015A3AYNAEG0 PowerFlex 70 15.4 A 7.5 kW AC Drive
104S-C12L210C 12A MCS Safety Reversing Contactor
1485R-P2M5-C DeviceNet Physical Media
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1492-ACABLE004Y Analog Cable Wiring System
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103S-ATDJ2-DB40C-KY-SP-TE 2.5 - 4 A MCS Starter & Circuit Breaker
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100X Zoom Mini Color /Night Outdoor PTZ Security Cam
1771-AM1 1 SLOT I/O CHASSIS ASSEMBLY WITH INTEGRAL POWER SUPPLY AND I/O ADAPTER
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Allen Bradley 2711P-B6M8A /C PanelView Plus 600
190S-CND2-CC16C-S11 10 - 16 A 190S Compact Comb Starter w/CB
112-C30AADE1F-DNF-1 Combination Starter
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20BC5P0A3AYNANA0 PowerFlex 700 5 A 2.2 kW AC Drive
190S-CNEJ1-CC16C 10 - 16 A 190S Compact Comb Starter w/CB
23B-D012D104NN-P6T-S7 23B AC Packaged Drive
100-KR09DJ10 IEC Contactor
1232X-CNB-4R-6P-25 NEMA Pump Panel,Extra space,DS Type
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1492-CABLE025CR Digital Cable Wiring System
ALLEN BRADLEY 2706-B41J31 DATALINER MESSENGER DISPLAY
152H-C85FBD-48-900 Controller w/Fusible Disconn Enclosed Mo
2.7 KVA H.D.P. 180 Nagoya TRANSFORMER 190-460 V to 100
140U-J3D3-D15 J frame molded case circuit-breaker
20AC072A0AYNANG1 PowerFlex 70 72 A 37 kW AC Drive
20DC043A0EYNANABL PowerFlex 700S 43 A 22 kW AC Drive
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1585J-M8CBJM-1 RJ45 Ethernet Media
20DB015A3EYNANHNE PowerFlex 700S 15.3 A 5 Hp AC Drive
103S-BSD4-CC16B-KY-TE 10 - 16 A MCS Starter & Circuit Breaker
20BC022A3NYNAEC1 PowerFlex 700 22 A 11 kW AC Drive
1494V-DN100-B 100A Variable-Depth Disconnect Kit
21G1ABC567JN0NNNNN-LD-P5-P11 PowerFlex 755 Packaged Drive
1404-M405A-000 MASTER MODULE FOR POWERMONITOR
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103S-ATD2-CB25X MCS Starter & Circuit Breaker
150-B97FBD 150 Motor Controller
20BC170A3AYNAEC0 PowerFlex 700 170 A 90 kW AC Drive
103S-AWEJ2-CB16C-KY-TE 1 - 1.6 A MCS Starter & Circuit Breaker
100-C12UD10 12 A 100-C contactor
1606-XL240DR 1606-XL 240 W Power Supply
ALLEN BRADLEY 1746-OB32 1746OB32
1492-ACABLE010J Analog Cable Wiring System
20DD011A0EYNANDNL PowerFlex 700S 11 A 7.5 Hp AC Drive
100-C09KL200 9 A 100-C contactor
1232X-BNB-6XYP-24R NEMA Pump Panel,Extra space,DS Type
2090-K7CK-KENDAT Kinetix 7000 EnDat Converter Module
194E-FA32EX-PE-P11-6 Load Switch
Allen-Bradley 1756-N2
1000GD-377EAH466 GDI , EAH Family, LS, 575V, w/ CM
1494C-DR633-A4-E 30A Cable Operated Disconnect Kit
150-B135NCDP 150 Motor Controller
20BC205A0ANNANB0 PowerFlex 700 205 A 110 kW AC Drive
1485FS-P5D5-C DNET RECEPTACLE THIN, SS
1442-PS-0505M0010A Series 1442 5 mm Tip Pick-Up Probe
190E-AND2-CB25C-KN 1.6 - 2.5 A 190E Eco Starter with CB
1585D-M4UBDE-4 Ethernet Media M12, Patchord
20DJ590N0ENNBCASE PowerFlex 700S 590 A 500 Hp AC Drive
9301-2SE2400FRE RSVIEW32 WORKS 32K (FRENCH)
194R-FN30-1753-PB Fused Disconnect Switch
1492-L16-W 1-Ckt Feed-Through Blk, 16mm
194L-E16-5531 Control and Load Switch
20AD8P0A0NYNNCG1 PowerFlex 70 8 A 5 Hp AC Drive
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2706-NP1R SUPT REINSTATEMENT CONTRACT FOR 2706NP1 DATALINER SOFTWARE FOR DL30 MESSAGE DISPLAY
9307-8MGDBPR SUPT REINSTATEMENT CONTRACT FOR 93078MGDBPENE RSENERGYMETRIX MANAGER (0-8 METERS) SOFTWARE
1492-WM3-OR IEC 1-Ckt Miniature Blk, 2.5mm
100S-C72L23C 72 A MCS Safety Contactor
20BD014A0AYNANC0 PowerFlex 700 14 A At 10 Hp AC Drive
Allen Bradley 1771-IEC 1771IEC Analog Input Module 8 Bit
194L-HI-175I IEC CONTROL AND LOAD SW ACTUATOR TYPE I
190S-DNZJ1-CC25C 18 - 25 A 190S Compact Comb Starter w/CB
20AD065A3AYNADC0 PowerFlex 70 65 A 50 Hp AC Drive
9399-HDWAREREFIT HARDWARE INTERFACE CONFIG. USER GUIDE(ITALIAN)
20AD027A0AYNADG0 PowerFlex 70 27 A 20 Hp AC Drive
1489-A3C130R UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
1336-CAP-SP11A CAP QTY 1 1336STG FRAME D
103S-ASD3-CA63C-KY MCS Starter & Circuit Breaker
D1785-6.6.1 PLC5 FAMILY PROGRAMMABLE CONTROLLER(1785-L)MANUAL
Allen Bradley 1784-T50 Industrial Terminal
2090-U5PM-D0903 Ultra 5000 3 m Length Interface Cable
2711-B5A10L3 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT W/DEVICENET COMMUNICATION & RS-232 PRINTER PORT, STAINLESS STEEL BEZEL
20DR096A3EYNACANE 96 A 75 Hp AC Drive
1336S-308468-A01 TSTR,ASY,OUT,1336STG,230V,15HP,460V,30HP
1494C-DJ633-A3-B-E-F 30A Cable Operated Disconnect Kit
F1772-LI FIRMWARE UPGRADE FOR 1772-LI PLC2 PROCESSOR MODULE
1321-3TH550-AB 1321 Power Component 550 kVA Transformer
1000A-0242-44629 EPI AC REM CH C/A W/F47
9358-BEPB10S SUPT RENEWAL CONTRACT FOR 9358BEPBNT10ENE RSBIZWARE BATCH AND EPROCEDURE (10 UNITS) SOFTWARE
ALLEN BRADLEY INPUT MODULE 1746-IB8 SERIES A
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1494G-BF6N-420 NEMA 30A Enclosed Disconnect
140M-I8E-D16E-GJ MOTOR PROTECTION CIRCUIT BREAKER
1492-M5X12VU21-30 Wiring System 5mm x 12mm 144 Mkrs/Crd
150-B97JBD-1 150 Motor Controller
AB Overload Relay 592-BOV16 Ser A Allen Bradley
1762-IT4 4 CHANNEL, THERMOCOUPLE/MILLIVOLT MODULE
20AE6P1A0AYYNNC0 PowerFlex 70 6.1 A 5 Hp AC Drive
191S-BND3-DC10C-R 191S Rev. Compact Starter w/CB
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20BR125F0NNNADD0 PowerFlex 700 125 A 100 Hp.. AC Drive
ABB ACS501-025-4-00P2 25 HP 460V VFD Drive ACS 501 Spindle
140M-C2N-A25 Motor Circuit Protector
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140U-KRP3-D25 250 A Rating Plug
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153H-F85FBD-48-HC3 Controller w/Circuit Breaker
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1494G-BF3J2 NEMA 30A Enclosed Disconnect
1494H-CA3H2 Hey Duty Fusible Safety Switch
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9358-B60S SUPT RENEWAL CONTRACT FOR 9358BNT60ENE RSBIZWARE BATCH (60 UNITS) SOFTWARE
193-EF1BKA Solid State 160-400 A Overload Relay
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1492-SP1C150-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
499NES18100 Modicon / Schneider ConneXium 8TX 10/100 Switch 499-NES-181-00
193-EF1BKP-F Solid State 160-400 A Overload Relay
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191E-AND3-CB16C-R 1 - 1.6 A 191E Reversing EcoStarter w/CB
190S-ANDJ2-CB63D 4 - 6.3 A 190S Compact Comb Starter w/CB
1442-PS-0560E0010A Series 1442 5 mm Tip Pick-Up Probe
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20G1ABE295AN0NNNNN PowerFlex 755
1370-DBH70 DYNAMIC BRAKE RESISTOR,25HP,500VDC
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1370-NC280 DC LOOP CONTR,NON/REV,280AMP
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190E-BND1-CC16C-KN 10 - 16 A 190E Eco Starter with CB
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100-C85KJ10 85 A 100-C contactor
1494V-00-C-F 1494V Circuit Breaker Kit
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140U-H0C3-C90 H frame molded case circuit-breaker
1414-ITE02ADSAA STRAPON TEMP TRANS 212F
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150-B135NCRA 150 Motor Controller
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190E-DND2-CC16C-A11 10 - 16 A 190E Eco Starter with CB
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20DB9P6A3EYNACAAE PowerFlex 700S 9.6 A 3 Hp AC Drive
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1756-L61S,allen-bradley
1756-L61S美AB
过程控制和优化解决方案帮助New Gold公司实现产量提升 2%。
当前，各地的采矿企业都面临着提高生产力的挑战。精简运营流程并优化自动化与控制过程，为采矿企业在当前市场竞争中开辟了一条达成生产目标的道路。
New Gold公司的 Peak Gold 矿场位于澳大利亚新南威尔士州中西部科矿区，对地下的金矿和铜矿进行开采作业。该矿场所产金银合质金主要销往珀斯铸币厂，铜精矿则销往亚洲市场。矿场拥有五座商用现役矿山和一家铜金矿加工厂。Peak Gold 矿场十分重视性、生产率及环境保护，对于技术的投资可谓不遗余力。
为优化 Peak Gold 选矿厂的生产率和过程控制，Peak Gold 采用了罗克韦尔自动化及矿物加工解决方案提供商 Manta Controls 的解决方案，成功提高了生产率，实现了成本节约同时改善了环保效果。
升级提升机驱动与控制系统
在改造选矿厂之前，罗克韦尔自动化系统和解决方案业务团队先升级了 Peak Gold 矿场的提升机驱动与控制系统。
Peak Gold 采用 814kW 提升机运输员工和物料，所以，确保提升机的性与可靠性至关重要。
据罗克韦尔自动化的解决方案顾问 Michael Gres 称，“基于罗克韦尔自动化非常成熟的矿井提升机的、控制和驱动系统，们为Peak Gold打造了一套定制化的矿井提升机驱动控制解决方案。该工程解决方案由们位于新南威尔士州 (NSW)兰科夫的当地驱动系统工程与生产团队与 Peak Gold 携手完成，方案的各方面都按客户的需求进行了精心设计。”
升级提升机可确保其符合的标准，此外，还可使用通用的控制与通信平台简化维护作业。项目的下一个阶段是通过优化 Peak Gold 选矿厂来提高矿场的生产率。
半自磨机(SAG)控制
半自磨机(SAG)是选矿作业中的关键组件，同时，也是非常难以控制的过程。这种过程中存在大量的可变因素，而主要目标则是程度地提高产量。据 Peak Gold 矿场经理 Vivian Beehan 介绍，“为改善生产率和过程控制，们开始着手优化 Peak Gold 选矿工厂。”
从 Peak、Perseverance 和 N e w Occidental 矿体中出产的矿石均在地下进行破碎，再吊升至地面矿堆并终输往半自磨机给料传送带。而从 New Cobar 和 Chesney 出产的矿石则拖运至 Peak，并在那里通过单独的料斗将其送入半自磨机给料传送带。
“现成的标准控制系统并不足以有效地改善选矿厂的产量和控制，”罗克韦尔自动化新南威尔士州销售经理 Sean Smith 表示。们提供的解决方案采用罗克韦尔自动化 ControlLogix® 的先进控制与编程功能，并集成了 Manta Controls® 的先进控制系统Manta Cube®。
“们花了 18 年的时间来完善 ‘Manta Cube’，现在，们能够提供一套绝妙的控制系统，这种控制系统可充分利用 ControlLogix 平台的先进过程控制功能，从而使过程控制再上一个台阶，”Manta Controls 总经理 John Karageorgos 表示。
采用先进控制与过程优化解决方案后，Peak Gold 的产量已提高两个百分点。这相当于每年增产 18,000 吨，即每年增产 2000 盎司黄金。
“该解决方案延长了磨机衬里的使用寿命，有助于提高磨机产量。同时延长了更换衬里的时间间隔，现在们每年只需更换三次衬里，而原来则需要更换四次，节省了大量的成本。”
减少消耗
矿石经过半自磨机加工后，在尼尔森选矿机的重力选矿回路中对金银进行回收，再于强化浸出反应器中进一步汰选，后在燃气炉中熔炼电解沉积物和矿浆，从而产出合质金锭。还可以采用第三种方法来回收金银，即在槽浸回路中化浸出。产生的矿浆即可熔炼为合质金锭。
为缩减成本并改善环境影响，们将Manta的“Cyanide Leach Cube”引入了 ControlLogix 控制系统，以此优化浸出在 Peak Gold 现场尾矿浓密机上装配了智能驱动器。
回路中化系统的相关控制。由此实现了浸出回路的先进过程控制，并显著减少了的用量。 “从 2013 年 1 月初到 2013 年 12 月 ， 加工每吨矿石所用的 ，已从 1.8 千克左右减少至 1.45 千克左右，”Beehan 表示。
“鉴于每吨的成本高达 4000 美元左右，减少的用量可以节省大量成本。此外，由于用量减少，浸出回路中的黄金回收量也额外增加了 1800 盎司。”
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