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1745-LP103罗克韦尔
1745-LP103 /allen-bradley
1745-LP103正品AB
宝钢二期烧结工程主排风机设备1991年投入运行。主排风系统由2台21000m3 /min风量,1 7 . 6 4 k Pa (1800mmWG)静压差的双入离心式风机机组组成,主拖动电机为 2×7800kW,10kV无刷励磁同步电动机,2台电机共用一套3.4MVA变频软起动装置起动。该装置1991年投产以来,故障较多,启动成功率低。其主要原因是装置设计容量偏小,系统老化,参数漂移。随着宝钢生产节奏的进一步加快,对烧结矿生产的要求越来越高,为确保烧结生产的稳定运行,基于2DL主排风机起动装置及励磁装置的实际现状,对其进行整体改造的确势在必行。
二、改造范围简述
本改造项目不涉及主排风机本体及油泵、风门等辅机设备。对目前使用状况尚好的为辅机及辅助设备供电、控制服务的MCC柜以及关联二烧结主控制系统的远程I/O柜予以保留利用。
对于10kV的高压开关,保留,能源部设置的辅助继电器、原有中继端子柜也予以保留。
高压变频装置、励磁柜、操作控柜拟引进设备,对其进行整体更换。与变频装置配套的输入、输出变压器则由外商提供详细技术参数及制造要求,由宝钢方面择优从内制造厂订货,变压器采用油浸式变压器。
考虑到本改造项目新上一套主排风机起动装置及励磁系统,而且在新系统安装调试好以前,老系统还要能运行使用,要求新系统电机空载或带风机负荷调试只能利用2DL年修的七天左右时间完成。当新系统调试过程中出现问题,不能如期接班时,还需老系统作为后备,维持2DL的正常生产。
新起动系统10kV运行总线的两路旁路开关到二台同步电动机的馈电,接至老系统运行总线下的两路旁路开关,主排风机室电动机那段电缆仍用旧有电缆。新老系统试车或运行需重接高压柜的高压电缆进行相互切换。
原有老系统的励磁柜、操作控盘拆除后,不再恢复。而新装的本次引进系统之励磁柜及操作、控制、视盘将要兼顾新老系统,这部分设备做成与新老系统兼容且具双向切换功能。
装置特点
本高压变频器作为软起动器可以连续起动,起动时间小于200秒,起动电流不超过电机的额定电流。该产品特点为:
可靠性高。该产品采用6500V,1500A 的高压SGCT器件,器件数量少,耐压及电流裕量大,变频电流小,器件开关损耗少,设备可靠。
输入波形好。变频整流器采用多脉冲形式(18脉冲),总体谐波畸变THD小于 5%,直接满足IEEE519-1992及标的谐波标准。
输出波形好。无需增加任何选项, PWM电流型变频器直接输出完正弦波形,不存在转矩脉动,无潜在共振问题。逆变时无dv/dt及di/dt的产生,谐波畸变THD小于5%,连接变频器及电机之间的距离可长达15km。
起动性能好。PowerFlex7000采用直接矢量控制技术,本方案选用无编码器的矢量控制,转子的位置可直接检测,起动力矩为95%额定起动转矩。
使用简单。人机接口为大屏幕液晶显示操作员终端。变频器的状态,输入输出变量,自诊断结果,故障报等信息均可显示在屏幕上。
维护方便。高集成度的SGCT器件及 PowerCage机架的使用提高了系统模块化程度,从而保证了功率模块的更换时间小于5分钟。
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1745-LP103 /allen-bradley
1745-LP103正品AB
宝钢二期烧结工程主排风机设备1991年投入运行。主排风系统由2台21000m3 /min风量,1 7 . 6 4 k Pa (1800mmWG)静压差的双入离心式风机机组组成,主拖动电机为 2×7800kW,10kV无刷励磁同步电动机,2台电机共用一套3.4MVA变频软起动装置起动。该装置1991年投产以来,故障较多,启动成功率低。其主要原因是装置设计容量偏小,系统老化,参数漂移。随着宝钢生产节奏的进一步加快,对烧结矿生产的要求越来越高,为确保烧结生产的稳定运行,基于2DL主排风机起动装置及励磁装置的实际现状,对其进行整体改造的确势在必行。
二、改造范围简述
本改造项目不涉及主排风机本体及油泵、风门等辅机设备。对目前使用状况尚好的为辅机及辅助设备供电、控制服务的MCC柜以及关联二烧结主控制系统的远程I/O柜予以保留利用。
对于10kV的高压开关,保留,能源部设置的辅助继电器、原有中继端子柜也予以保留。
高压变频装置、励磁柜、操作控柜拟引进设备,对其进行整体更换。与变频装置配套的输入、输出变压器则由外商提供详细技术参数及制造要求,由宝钢方面择优从内制造厂订货,变压器采用油浸式变压器。
考虑到本改造项目新上一套主排风机起动装置及励磁系统,而且在新系统安装调试好以前,老系统还要能运行使用,要求新系统电机空载或带风机负荷调试只能利用2DL年修的七天左右时间完成。当新系统调试过程中出现问题,不能如期接班时,还需老系统作为后备,维持2DL的正常生产。
新起动系统10kV运行总线的两路旁路开关到二台同步电动机的馈电,接至老系统运行总线下的两路旁路开关,主排风机室电动机那段电缆仍用旧有电缆。新老系统试车或运行需重接高压柜的高压电缆进行相互切换。
原有老系统的励磁柜、操作控盘拆除后,不再恢复。而新装的本次引进系统之励磁柜及操作、控制、视盘将要兼顾新老系统,这部分设备做成与新老系统兼容且具双向切换功能。
装置特点
本高压变频器作为软起动器可以连续起动,起动时间小于200秒,起动电流不超过电机的额定电流。该产品特点为:
可靠性高。该产品采用6500V,1500A 的高压SGCT器件,器件数量少,耐压及电流裕量大,变频电流小,器件开关损耗少,设备可靠。
输入波形好。变频整流器采用多脉冲形式(18脉冲),总体谐波畸变THD小于 5%,直接满足IEEE519-1992及标的谐波标准。
输出波形好。无需增加任何选项, PWM电流型变频器直接输出完正弦波形,不存在转矩脉动,无潜在共振问题。逆变时无dv/dt及di/dt的产生,谐波畸变THD小于5%,连接变频器及电机之间的距离可长达15km。
起动性能好。PowerFlex7000采用直接矢量控制技术,本方案选用无编码器的矢量控制,转子的位置可直接检测,起动力矩为95%额定起动转矩。
使用简单。人机接口为大屏幕液晶显示操作员终端。变频器的状态,输入输出变量,自诊断结果,故障报等信息均可显示在屏幕上。
维护方便。高集成度的SGCT器件及 PowerCage机架的使用提高了系统模块化程度,从而保证了功率模块的更换时间小于5分钟。
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190S-ANKJ2-DB63C 4 - 6.3 A 190S Compact Comb Starter w/CB
20BF052A0AYNANC0 PowerFlex 700 52 A 45 kW AC Drive
194E-FA32X-6 Load Switch
Allen-Bradley 2708-DH5A2
100-C97T01 IEC 97 A 100-C contactor
Allen-Bradley 1746-NIO4V
103S-ASD2-CC10C-KN 6.3 - 10 A MCS Starter & Circuit Breaker
20CE385B0ANNBNB0 PowerFlex 700H 385 A 400 Hp AC Drive
103T-ESD2-TC32D-C2D Combination Starter
191E-CND3-CC16B 10 - 16 A 191E Reversing EcoStarter w/CB
22D-E9P9H204 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive
1492-PD3C2127 Pwr Blk CONN 3-Pole 760 A
9358-PLTM2300U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 25 WORKCELL
150-F317FBD-3-4R-6P-8B 150 Motor Controller
20DD096A0NYNANANE 96 A 75 Hp AC Drive
190S-CND2-DB25C-KY 190S Compact Comb Starter w/CB
140U-K6D3-D40-D K frame molded case circuit-breaker
9301-2SE3200FRS SUPT RENEWAL CONTRACT FOR 93012SE3200F RSVIEW32 RUNTIME 300 SOFTWARE (FRENCH)
21G14WD2K0AN0NNNNN-ND-P22 PowerFlex 755 Packaged Drive
20CD590B3ANNBNB0 PowerFlex 700H 590 A 500 Hp AC Drive
1757-PLXMULTISTA PROCESSLOGIX MULTI STATION OPTION
190S-BNB2-CC10C 190S Compact Comb Starter w/CB
9301-2SE3500PTE RSVIEW32 RUNTIME 100K (PORTUGUESE)
ALLEN BRADLEY 1772-SD2 REMOTE I/O DIST PANEL
ALLEN BRADLEY 1771-A4B 16 SLOT I/O CHASSIS
9352-WGS100S SUPT RENEWAL CONTRACT FOR 9352WGS100 RSSERVER FOR GE SERIES 90 (PROTOCOL SNP) SOFTWARE
Allen-Bradley 1771-OZ
9304-WTD300S SUPT RENEWAL CONTRACT FOR 9304WTD300 RSTREND REALTIME DATA ACQUISITION AND HISTORICAL TRENDING SOFTWARE
1497A-A9-M8-1-N CONTROL POWER TRANSFORMER
1606-XLS480E 1606-XLS 480 W Power Supply
1492-CAB015K69 Digital Cable Wiring System
20F11FC043JA0NNNNN PowerFlex 753 AC Drive
9357-CNETMDAD3E RSNETWORX MD FOR CONTROLNET ADD-ON
Allen-Bradley 1771-OVN
21T-181686-A02 Kit Current Feedback Device
150-B180NCDB-8L 150 Motor Controller
1746-F1 FUSE FOR CATALOG NUMBER 1746-P1 POWER SUPPLY 250V GLASS CTRG; PACKAGE QUANTITY IS FIVE (LIST PRICE IS PER FUSE)
156-B30CC1 30 A Contactor
1497A-A7-M19-0-N MACHINE TOOL TRANSFORMER
1786-RPCD CNET COAXIAL HUB REPEATER
20AB2P2A3AYYADC0 PowerFlex 70 2.2 A 0.5 Hp AC Drive
20AD5P0C3AYNAEG1 PowerFlex 70 5 A 3 Hp AC Drive
20BD011A0AYNANC0NNAD PowerFlex 700 11 A 7.5 Hp AC Drive
100-C37KA10 37 A 100-C contactor
2090-CFBM7E7-CEAF15 15 m Length SpeedTec Extension Cable
9361-DATAOCXE RSDATA ACTIVEX CONTROL
1494V-00-A-C-F 1494V Circuit Breaker Kit
1746-RL70 SLC Octal Label Kit
100-C37F00 37 A 100-C contactor
20DD5P0A0NYNANANE PowerFlex 700S 5 A 3 Hp AC Drive
140M-C2N-B10-KN MOTOR CIRCUIT PROTECTOR
104-C37UKF22 37 A Reversing Contactor
ALLEN BRADLEY 1797-OB4D -FS- 1797OB4D
20AD052C3AYNANG1 PowerFlex 70 52 A 40 Hp AC Drive
194R-NH100P34R3 KIT,DISCONNECT SW 600V AC MAX
20DJ156A3QNNANACE PowerFlex 700S 156 A 125 Hp AC Drive
100S-C12KP404C 12 A MCS Safety Contactor
20DH125A0ENNANANE PowerFlex 700S 125 A 55 kW AC Drive
140U-H3C2-D10 100 A Molded Case Circuit-Breaker
103T-ETD7-RB25B-C2A-KN-TE Combination Starter
1395-196594-A01 KIT,1395 MULTI COmm ADAPT,CONFORMAL COAT
MPL-A310P-MJ22AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,230V,3.0KG
1492-IFM40D24A-2 Wiring System
20CM38520ANNNNN0 PowerFlex 700H 385 A 355 kW AC Drive
9358-PLTM2400U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 50 WORKCELL
20BC205M0AYNANC0 PowerFlex 700 205 A 110 kW AC Drive
1492-M7X12V1-END Wiring System 7mm x 12mm 108 Mkrs/Crd
103S-GWP3-F5B 32 - 45 A MCS Starter & Circuit Breaker
15 Thomas Betts 3/4 Chase Nipple Use w/ Conduit Coupling or Locknut
190E-BND2-CC10C-V 6.3 - 10 A 190E Eco Starter with CB
9358-HSTS2400U3 UPGRADE: IN-SUPT: HISTORIAN 1500 TO 32K TAG
1494V-DH666-D 60A Variable-Depth Disconnect Kit
1792D-8BIO8E 8 SINKING INPUTS 8 SOURCING 0.5 A OUTS
1492-H2VT TERMINAL BLOCK 600V MAX
8.5 KVA Gomi Transformer T-1 T1 200/220/230/240 Volt
1404-M605B-ENT 1404-M6 ETHERNET PM3000
100S-C37EJ14BC 37 A MCS Safety Contactor
193-NREEMZ E1 Plus Replacement Overload Relay
9399-WC2UG WINTELLIGENT VISION2 USER GUIDE
F-6300-R-H04AA MOTOR/ENCODER/BRAKE
103S-CTD2-DC10C 6.3 - 10 A MCS Starter & Circuit Breaker
Siemens 6ES7 153-2BA02-0XB0 Simatic S7 Profibus Interface Module
1761-RPL-RT00 REPLACEMENT DNET TERM BLK FOR 1761-NET-DNI
20DD8P0A3EYNAEBSE PowerFlex 700S 8 A 5 Hp AC Drive
1492-M5X8H101-150S Wiring System 5mm x 8mm 144 Mkrs/Crd
20G14NC205AN0NNNNN PowerFlex 755 AC Drive
1494V-DN100-A 100 A Disconnect Switch
1497B-A4-M13-0-N CONTROL POWER TRANSFORMER
1492-CABLE050W Digital Cable Wiring System
100-NX207L 30 A Definite Purpose Contactor
194R-CN400P3 IEC DISCONNECT, 400A, ENCL. C
21T-179615-905-5CA LiquiFlo 2.0 Carrier Corp 608 A AC Drive
23B-D2P3D10DNN-E22-P6T 23B AC Packaged Drive
9301-2SE2400ZHU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (ZH)
20DF325A0ENNBNANE PowerFlex 700S 325 A 315 kW AC Drive
20BD096A0AYNAED1 PowerFlex 700 96 A 75 Hp AC Drive
20DD8P0A0NYNANGNE PowerFlex 700S 8 A 5 Hp AC Drive
20DD5P0A3EYYANDNL PowerFlex 700S 5 A 3 Hp AC Drive
Allen-Bradley 1756IA16 Series A AC Input Module F/W Rev. 3.2 16 I/O PLC
1336-L-SP18A INDUCTOR,1336STG,575V,150HP
1494GY-CF3R6 NEMA 60A Enclosed Disconnect
104-C12KG22 12 A Reversing Contactor
112-C23FAE1D-6P Fusible Disconnect Combination Starter
1395-123476 MCP,100A,600VAC,3-POLE
20CD820N0ANNBNB0 PowerFlex 700H 820 A 700 Hp AC Drive
ALLEN BRADLEY 1794OB16 OUTPUT MODULE 24VDC 16POINT
9301-2SE2503FRE RSVIEW32 WORKS 100K WITH RSLINX (FRENCH)
9324-RL5300PTS SUPT RENEWAL CONTRACT FOR 9324RL5300PT RSLOGIX 5 OFFLINE/ONLINE PROGRAMMING SOFTWARE (PORTUGUESE)
20BD077A0ANNADB0 PowerFlex 700 77 A 60 Hp AC Drive
Allen Bradley Bulletin 609 609-AAW Ser H 609AAW 6O9-AAW 6O9AAW
1492-SP2D010 SUPP. PROTECTOR MINI CIRCUIT BREAKER
140M-C2E-B63-XM MOTOR PROTECTION CIRCUIT BREAKER
190S-CND2-DC16C-KN-R11-V 10 - 16 A 190S Compact Comb Starter w/CB
Allen Bradley 1794-VHSC Very High Speed Counter SEALED
D1785-6.2.1 1785 PLC5 PROGRAM. CONTROLLERS DESIGN MANUAL
AS-B805-016 Input Module Gould
1492-N18OR END BARRIER FOR TERMINAL BLOCK
1775-MEF PLC-3 Memory Module
1492-CJRA10-3 Center Jumper, 3 Pole, Black
152H-F85FHD-44-6P-20E Controller w/Fusible Disconn
112-C23FBJD1E-3-4G Fusible Disconnect Combination Starter
1497-D-M5-0-N Control Circuit Transformer
Beckhoff KL1104 4x Digital Input Module
140U-J0L3-C50 J frame molded case circuit-breaker
Allen Bradley 1771-DR I/O Logic Module
2711-K9A5 ALLEN BRADLEY
20DD027A3EYNACAEE PowerFlex 700S 27 A 20 Hp AC Drive
20AD014F3AYYANC0 PowerFlex 70 14 A 10 Hp AC Drive
1734-RTB3S REPLACEMENT 12 POSITION IP20 SPRING TERMINAL BLOCK PRICED PER UNIT, SHIPPED 5 UNITS PER BOX
2711-START300DE START KIT PV300 KEY,GERMAN(PV300,PB32, CABLES) INCL. UP/DOWNLOAD CABLES
1492-ACABLE025UA Analog Cable Wiring System
1336-GF-SP2A XFRM CURRENT,GRD FAULT,1336STG,FRAME D
1785-L30B PLC-5/30 CONTROLLER, 32K WORD SRAM
1492-MS6X12H21-40 Wiring System 6mm x 12mm 80 Mkrs/Crd
1494G-CF3N-412 NEMA 60A Enclosed Disconnect
1494V-DJ622-A-D-E 200A Variable-Depth Disconnect Kit
1585-M8UBBM-8 Ethernet Media Variant 1, Patchcord
150-F108FBD-3B-6P-NB 150 Motor Controller
2008 OKUMA Servo Motor BL-80E-20T NO ENCODER BL80E20T NO ENCODER
ALLEN BRADLEY AB 1756L63 1756 L63 A ANALOG INPUT MODULE BRAND
103S-ETD3-FC16B-F11-KN-SP-TE 10 - 16 A MCS Starter & Circuit Breaker
20DD011A3EYNA1CBL PowerFlex 700S 11 A 7.5 Hp AC Drive
103S-AWJ2-CB40C-KN-SB 2.5 - 4 A MCS Starter & Circuit Breaker
170AMM09000 Tested Modicon Momentum 170-AMM-090-00
103S-DWDJ3-CB40CD 2.5-4.0 A modular control system starter
103S-ETD2-DC25S-SP 18 - 25 A MCS Starter & Circuit Breaker
Allen-Bradley SLC500 Input Module 1746-IA16 Series B
190E-AND2-CB16S-KY-R 1 - 1.6 A 190E Eco Starter with CB
9301-2SE2200JPU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (JP)
107T-BSD7-RB25DC-C2A-KN-TE Rev. Combination Starter
190S-AND1-CB40R 2.5 - 4 A 190S Compact Comb Starter w/CB
20CC590A3ANNBNA0 PowerFlex 700H 590 A 315 kW AC Drive
20AD5P0A3AYYACC1 PowerFlex 70 5 A 3 Hp AC Drive
1772-LN1 SERIES A FIRMWARE REV E 1772LN1 1 YEAR RETURN POLICY
1492-ACS025A LA Water Analog Cable Wiring System
140U-D6D3-B80 CKT BRKR 8 A
20BE144A3ANNANC0 PowerFlex 700 144 A 150 Hp AC Drive
1761-NET-DNI DEVICENET INTERFACE (DNI) DEVICENET TO DF1 FULL DUPLEX CONVERTER
140U-H2C3-D10-HJ H frame molded case circuit-breaker
103S-DSD2-DC10D 6.3 - 10 A MCS Starter & Circuit Breaker
20DD011A3EYNADBSE PowerFlex 700S 11 A 7.5 Hp AC Drive
1492-CABLE055P Digital Cable Wiring System
100S-C37VA22BC SAFETY CONTACTOR 3 MAIN POLES 37A AUX
ALLEN BRADLEY 1771-OFE2 ANALOG OUTPUT MODULE
140UE-H1E3-D12 IEC 125 A Molded Case Circuit-Breaker
Allen-Bradley 1771-0BD 10 To 60 VDC Output Module
103T-EWEJ2-TC32C-E1F-TE IEC Combination Starter
20AD8P0A0AYYNEC1 PowerFlex 70 8 A 5 Hp AC Drive
Allen Bradley 1791DS-IB16 DeviceNet 16 Point Input Safety Module
150-F108FAD 150 Motor Controller
1769-L24ER-QBFC1B CompactLogix 750KB DI/O AI/O Controller
100S-C23J14C 23 A MCS Safety Contactor
20CD261A3AYNBNB0 PowerFlex 700H 261 A 200 Hp AC Drive
1756-TC15 15 m I/f Ethernet Transceiver Cable
1732D-IB161212W ArmorBlock and Armor WeldBlock Block
107T-ASD3-QB25C-E1C Rev. Combination Starter
20G11LC1K0AN0NNNNN PowerFlex 755
1494G-CF3N-98-414 NEMA 60A Enclosed Disconnect
1497B-A3-M13-0-N CONTROL POWER TRANSFORMER
1775-AD1 PLC-3 Main Chassis Door Front Panel
109-CCEKD0-E1R-2 IEC enclosed Non-Reversing Starter
1485G-P20F5-C DeviceNet Physical Media
152H-F317FBD-56-1-3-6P Controller w/Fusible Disconn
Allen-Bradley 1747-C11-A
ALLEN BRADLEY 1203-GD1 COMMUNICATION I/O MODULE AC