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PK245M 东方
PK245M 步进
PK245M步进电机驱动器
控制系统结构
PLC采用罗克韦尔自动化/ AllenBradley ControlLogix控制系统,完成设备的连续集中控制。采用单CPU处理器,处理器选用1756-L61。
各子系统I/O扩展和上位通讯考虑采用符合IEC 61158的开放现场总线ControlNet系统,冗余链路配置。 ControlNet为令牌总线方式的实时控制网,通讯速率5MBit/秒,冗余配置,其上挂接混合型控制器CPM和服务器, ControlNet的传送方式可以保证实时数据何时传送(确定性),并不会因网上节点的增减而改变 (重复性),介质为RG6同轴电缆,BNC连接器,长度可达1km,加扩展器可扩展达6km。ControlLogix 系统为多种类型的控制提供了的控制平台,在这一个平台上,就可以实现顺序控制、过程控制、传动或运动控制的任意组合控制。因为这个平台是模块化的,所以就能够有效地设计、建立和更改平台,地节约了工程实施费用。通过先进的组态工具、内存结构和需要较少编程和内存的符号编程,可以大大提高工程的生产率。内存分为程序区和用户数据区,采用完全的自动内存分配机制,开发人员无需人工分配系统内存,支持灵活的网络结构,无需任何编程或者处理器干预,即可实现不同网络之间的通讯桥接和数据交换。
系统的网络结构如下图所示:每个主排风机有一个独立的控PLC以及 PanelView Plus 1000作为人机界面接口。这些设备以及变频器的PLC通过1756- CNBR模块组成ControlNet网络,这个网络通过烧结主系统的PLC2远程IO站与烧结主系统L1网络连接.变频器(VFD)PLC有一个ControlNet IO网络,两个Point IO 分别控制MB3(Motor1)、MB4(Motor2)的励磁盘,1756-A10框架及20-COMM-C完成变频器本体的控制及数据交换,本地框架主要是高压盘等外围接口状态采集及控制。
由于ControlLogix 系统的开放性及灵活性,可以在烧结L1网络的任意位置通过Drive Executive工具对变频器进行组态及维护,也可以由PLC经由ControlNet 网络通过20-COMM-C模块修改变频器控制参数。这里由于两台马达动态参数有较大的差别,为了达到理想的控制效果,在起动前由PLC写入针对该马达的控制参数。程序如图3所示。
实际上,只要对外围系统进行简单的改造,将来本起动装置可以起动一烧结9300KW直流无刷励磁同步电动机,也可以起动规划中的4000-5000KW的脱硫增压风机,而且可以是任何形式的10KV 高压电动机。系统的开放性在这里得到了充分的体现。
七、改造效果
原有设备拆除,新设备在线安装、调试全部工作在10天内完成,确保了年修节提前36小时完成,实现效益450万元。
新设备运转平稳,静止状态下起动成功率,并网冲击小,频率差 <0.1Hz、电压差 <3%、相位差<3°。
综上所述,起动装置改造性能指标完全达到设计要求,改造取得圆满成功。
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OMRON CPU Unit C200HX-CPU64-E in Box Free Ship
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Analog Device AD9772A-EB Evaluation Borad for AD9772A 14-Bit 160 MSPS TxDAC
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FAIRCHILD INDUSTRIAL PROD EA-12144-1 NSFP EA121441
BSM150GB170DLC EUPEC INFINEON
Fujitsu 9600 B8DMRA E16B-3003-R710 DTMF Reciever Card
Uticor UPT-2X20K-001 Operator Interface 23288
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XC2VP506FF1517C Xilinx XC2VP50-6FF1517C VIRTEX-II PRO
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Square D PDC6KA4 3-Pole Lug Kit UN
VACCON CO ST-8B NSPP ST8B
AD9834BRU ANALOG DEVICE 25
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BMW OEM E65 E66 FRONT LEFT L DRIVER SIDE DOOR MODULE COMPUTER CONTROL UNIT
VORNE INDUSTRIES DIGITAL DISPLAY MODEL 2015C-H-120-C
TYCO 6-PCR-06 NSPP 6PCR06
Fujitsu 9600 E16B-3016-R620 PSDCCK - Power Unit VS Circ
FAIRCHILD INDUSTRIAL PROD Z14542-22 NSFP Z1454222
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UA708HC FAIRCHILD
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HP BLC7000 3 PHASE AC INPUT MODULE 413380B21
Analog Devices AD7245JP D-A Converter 28-Pin PLCC 495
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Siemens3NA3807Fuse Link20A500VAC
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ALTERA EPF10K50RI240-4 FLEX 10K FPGA 50K 240-RQFP -1
UNIOP MKDL-16-0021 CONTROL PANEL VERSION HW VERSION SW 119-3.11
power supply Yamaha AW16G digital work station unit cable transformer module
6 Altera EPM7096LC84-15 MAX 7000 CPLD 84-PLCC old stock
30089 Bell-Mark EY0052 Keypad
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ALLEN BRADLEY 1771-PA POWER SUPPLY MODULE
Fujitsu TeamPad P7510 Tablet POS REDUCED PRICE FREE S&H
60 Altera EPM7032L4-7 Programmable Logic Device ICs
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5x UA208AHM FAIRCHILD
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FAIRCHILD INDUSTRIAL PROD 63232NS NSFP 63232NS
31909 Linn Gear 40A17/CS20516N Sprocket #40 17T 1 ID
FAIRCHILD 65332 MODEL 65 PRESSURE REGULATOR 1/2-30 PSIG MAX 300 PSIG
Power Supply board 670-7281-04 for Tektronix 2445A oscilloscope
SB 8000 Sun Blade 8000 P Chassis 14U 4 3000W Power Supply Modules
Fujitsu 9600 E16B-9900-R100 B2DK2B Circuit Card
5IC EPM7160SLC84-10 PLCC-84 ALTERA GOOD QUALITY
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Xilinx Platform Cable USB Compatible FPGA CPLD JTAG
Xeltek - SuperPro 5000 Universal IC Device Chip Programmer
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LIMO Laser module Laser Power Supply
33277 TH Heat element 230Volts 1800 Watts
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2900 FAIRCHILD MM5401 PNP GEN PUR AMP TRANSISTORS
ADXL50JH 66 ANALOG DEVICES 9613 DC ORIGINAL FACTORY BOX PRODUCT
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3M TELECOM SYSTEMS GROUP HAND HELD CRIMPER B95475 03B95 4036-25 vintage tool
FZ1200R33KF1 EUPEC / INFINEON IG MODULE
LOT 9 POTTER & BRUMFIELD COLLINS RELAYS PRD7AYO TYPE 15 PR11A #41DN17
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1 FAIRCHILD 10242 PRESSURE REGULATOR E4
KELLEMS 073041278 diameter range .430-560 bus drop strain grip
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50Maxim MAX1631EAI MAX1631 Thinkpad 240 NEC Versa IC m
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PK245M 步进
PK245M步进电机驱动器
控制系统结构
PLC采用罗克韦尔自动化/ AllenBradley ControlLogix控制系统,完成设备的连续集中控制。采用单CPU处理器,处理器选用1756-L61。
各子系统I/O扩展和上位通讯考虑采用符合IEC 61158的开放现场总线ControlNet系统,冗余链路配置。 ControlNet为令牌总线方式的实时控制网,通讯速率5MBit/秒,冗余配置,其上挂接混合型控制器CPM和服务器, ControlNet的传送方式可以保证实时数据何时传送(确定性),并不会因网上节点的增减而改变 (重复性),介质为RG6同轴电缆,BNC连接器,长度可达1km,加扩展器可扩展达6km。ControlLogix 系统为多种类型的控制提供了的控制平台,在这一个平台上,就可以实现顺序控制、过程控制、传动或运动控制的任意组合控制。因为这个平台是模块化的,所以就能够有效地设计、建立和更改平台,地节约了工程实施费用。通过先进的组态工具、内存结构和需要较少编程和内存的符号编程,可以大大提高工程的生产率。内存分为程序区和用户数据区,采用完全的自动内存分配机制,开发人员无需人工分配系统内存,支持灵活的网络结构,无需任何编程或者处理器干预,即可实现不同网络之间的通讯桥接和数据交换。
系统的网络结构如下图所示:每个主排风机有一个独立的控PLC以及 PanelView Plus 1000作为人机界面接口。这些设备以及变频器的PLC通过1756- CNBR模块组成ControlNet网络,这个网络通过烧结主系统的PLC2远程IO站与烧结主系统L1网络连接.变频器(VFD)PLC有一个ControlNet IO网络,两个Point IO 分别控制MB3(Motor1)、MB4(Motor2)的励磁盘,1756-A10框架及20-COMM-C完成变频器本体的控制及数据交换,本地框架主要是高压盘等外围接口状态采集及控制。
由于ControlLogix 系统的开放性及灵活性,可以在烧结L1网络的任意位置通过Drive Executive工具对变频器进行组态及维护,也可以由PLC经由ControlNet 网络通过20-COMM-C模块修改变频器控制参数。这里由于两台马达动态参数有较大的差别,为了达到理想的控制效果,在起动前由PLC写入针对该马达的控制参数。程序如图3所示。
实际上,只要对外围系统进行简单的改造,将来本起动装置可以起动一烧结9300KW直流无刷励磁同步电动机,也可以起动规划中的4000-5000KW的脱硫增压风机,而且可以是任何形式的10KV 高压电动机。系统的开放性在这里得到了充分的体现。
七、改造效果
原有设备拆除,新设备在线安装、调试全部工作在10天内完成,确保了年修节提前36小时完成,实现效益450万元。
新设备运转平稳,静止状态下起动成功率,并网冲击小,频率差 <0.1Hz、电压差 <3%、相位差<3°。
综上所述,起动装置改造性能指标完全达到设计要求,改造取得圆满成功。
100 X EP610PC-15 ALTERA ORIGINAL IC FACTORY TUBES EP610PC-15T
Astec LPT43 power supply module board . 042-61008201
LOT OFT2510N06TOF VT EUPEC / INFINEON THYRISTOR T2510N06TOFVT
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ANALOG DEVICE AD532SD/883B PARTS - 1
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Altera EPM7160ELC84-10 MAX 7000 CPLD 84-PLCC
5m TLS3001IC digital strip5V/60W power supplySD card pixe module controller
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FUJITSU ALLEGRA 192 9031-00 LCOB 8 Port CO Line Board
MAXIM MAX1232CPA MPU SUPERVISORY CIRCUIT 8-DIP -50
altera ep3se260f1152c3 IC EP3SE260F1152C3 FBGA1152 Stratix-III SE260 FP
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Analog Devices HPPCI-ICE 5v PCI JTAG Emulator Daughter Card
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Fujitsu DTA-F705K F10B-0705-K001 NIB Data Terminal Ad
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VORNE 2140SB-120 2140SB120 MESSAGE DISPLAY
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10 Xilinx X044XL-1BG352C X044XL1BG352C -
FAIRCHILD 4533 4500 AIR VOLUME BOOSTER 1:2 RATIO 250PSI SUPPLY 150PSI LOAD 49702
50Microchip PIC16F74-I/P PIC16F74 16F74 8-bit MCU m
3 Altera EPF8820AQC160-4 IC FLEX 8000A FPGA 8K 160-PQFP old stock
2 Altera EPM7128SQC100-10 MAX 7000 CPLD 100-PQFP old stock
OP220AJ/883 OP220 ANALOG DEVICES Dual Micropower Operational Amplifier
ALLEN BRADLEY 7 S PLC RACK POWER SUPPLY & I/O MODULES 188
FZ600R12KS4 EUPEC / INFINEON MODULE
VICTOR 0-3-101 NSFP 03101
20 Xilinx X044XL-1BG352C X044XL1BG352C
NA19019-C301 Fujitsu TFT 12.1" 800600 LCD SCREEN DISPLAY PANEL
FAIRCHILD 10242 #10 60PSI 1/4" PRESSURE REGULATOR /
RELIANCE ELECTRIC DISTRIBUTED POWER MODULE 803612 RC
TRS SYSTEM SYSTEMTECHNIK INTERFACE MIPC-Q-TFT 790-00206
Eaton/IDT 42-14010-00 CPP Board
SIEMENS 3VU1600-1MM00
TOP3000 Programmer 4500Device for MCU PIC Flash EEprom
Fujitsu 9600 E16B-3014-R340 BHWOC - Highway Interface v
Daihen OTC W-L00955 Power Supply Module
Eltek Valere 1U 48V Mini DC Power Supply Tray w/ 4x H2500A2 Rectifier Modules
Units of Motorola Intrac 2000 CO-4 Control Output Module INTRAC IP-8
Fujitsu S26113-F525-L10 Fujitsu Power Supply Module 700w Hot Plug for TX200 S4 /
OMRON CPU Unit C200HX-CPU64-E in Box Free Ship
FAIRCHILD INDUSTRIAL PROD 64742 NSFP 64742
ALTERA # EPM7064AETC100 -10 IC MAX CPLD :30
Analog Device AD9772A-EB Evaluation Borad for AD9772A 14-Bit 160 MSPS TxDAC
VISHAY ILD206T FNFP ILD206T
5 x ADSP-2181KS-133 ADSP-2181 Analog Devices DSP Microcomputer
4N40 FAIRCHILD - PHOTO SCR OPTOCOUPLERS
VOL850-5 850nm 5mW - Variable Output Diode Module
GE Fanuc IC693ACO336A Aux. Term Board UN
GE FANUC IC69WR321Y POWER SUPPLY MODULE IC69WR321
Altera EPM5192LC-1
FAIRCHILD 4026AT HIGH FLOW-LOW BLEED REGULATOR 250 PSIG 3/4" NPT CONDITION
FAIRCHILD INDUSTRIAL PROD EA-12144-1 NSFP EA121441
BSM150GB170DLC EUPEC INFINEON
Fujitsu 9600 B8DMRA E16B-3003-R710 DTMF Reciever Card
Uticor UPT-2X20K-001 Operator Interface 23288
FAIRCHILD 10224T MODEL-10 PNEUMATIC REGULATOR 1/2"
XC2VP506FF1517C Xilinx XC2VP50-6FF1517C VIRTEX-II PRO
FAIRCHILD INDUSTRIAL PROD TA6000-904 NSFP TA6000904
Square D PDC6KA4 3-Pole Lug Kit UN
VACCON CO ST-8B NSPP ST8B
AD9834BRU ANALOG DEVICE 25
POWER SUPPLY FUJI ELECTRIC FDS-26-26FW FUJI FUJITSU DENSO WORKING
EP320PC EP320 Altera One-Time-Programmable Logic Device-Prgambl Security Bit
BMW OEM E65 E66 FRONT LEFT L DRIVER SIDE DOOR MODULE COMPUTER CONTROL UNIT
VORNE INDUSTRIES DIGITAL DISPLAY MODEL 2015C-H-120-C
TYCO 6-PCR-06 NSPP 6PCR06
Fujitsu 9600 E16B-3016-R620 PSDCCK - Power Unit VS Circ
FAIRCHILD INDUSTRIAL PROD Z14542-22 NSFP Z1454222
FUJITSU M2614ESA USPP M2614ESA
FAIRCHILD INDUSTRIAL PROD 15332 NSFP 15332
Vicor VI-HAM-IL HAM – AC Harmonic Attenuator Module PFC Front-End L3
DD104N12K EUPEC INFINEON MODULE
UA708HC FAIRCHILD
5.0inch TFT LCDINNOLUXAT050TN22 V.1VGA/TP devices
Fairchild 10243C Precision Pressure Regulator
SQUARE D SY/MAX POWER SUPPLY MODULE 8030-PS25 8030-PS-25 8030PS25 E 30611-541-59
HP BLC7000 3 PHASE AC INPUT MODULE 413380B21
Analog Devices AD7245JP D-A Converter 28-Pin PLCC 495
FAIRCHILD REGULATOR PNEUMATIC 0-250 1/2"NPT 125N2
Siemens3NA3807Fuse Link20A500VAC
TT25N12LOF EUPEC / INFINEON MODULE
ALTERA EPF10K50RI240-4 FLEX 10K FPGA 50K 240-RQFP -1
UNIOP MKDL-16-0021 CONTROL PANEL VERSION HW VERSION SW 119-3.11
power supply Yamaha AW16G digital work station unit cable transformer module
6 Altera EPM7096LC84-15 MAX 7000 CPLD 84-PLCC old stock
30089 Bell-Mark EY0052 Keypad
Fujitsu 9600 B03L-4505-0210A FMUJ Floppy Disk Drive Cir
ALLEN BRADLEY 1771-PA POWER SUPPLY MODULE
Fujitsu TeamPad P7510 Tablet POS REDUCED PRICE FREE S&H
60 Altera EPM7032L4-7 Programmable Logic Device ICs
GE Fanuc 44A286373-G12 Upgrade Kit
5x UA208AHM FAIRCHILD
Fujitsu 9600 E16B-3019-R751 B4ATAJ v.01 Circuit Card
FAIRCHILD INDUSTRIAL PROD 63232NS NSFP 63232NS
31909 Linn Gear 40A17/CS20516N Sprocket #40 17T 1 ID
FAIRCHILD 65332 MODEL 65 PRESSURE REGULATOR 1/2-30 PSIG MAX 300 PSIG
Power Supply board 670-7281-04 for Tektronix 2445A oscilloscope
SB 8000 Sun Blade 8000 P Chassis 14U 4 3000W Power Supply Modules
Fujitsu 9600 E16B-9900-R100 B2DK2B Circuit Card
5IC EPM7160SLC84-10 PLCC-84 ALTERA GOOD QUALITY
FAIRCHILD INDUSTRIAL PROD MPL70PV100100 USPP MPL70PV100100
Xilinx Platform Cable USB Compatible FPGA CPLD JTAG
Xeltek - SuperPro 5000 Universal IC Device Chip Programmer
FAIRCHILD KENDALL 10112 1/4 NPT PRESSURE REGULATOR NIB
LIMO Laser module Laser Power Supply
33277 TH Heat element 230Volts 1800 Watts
Fairchild Pneumatic Precision Regulator Model 10
2900 FAIRCHILD MM5401 PNP GEN PUR AMP TRANSISTORS
ADXL50JH 66 ANALOG DEVICES 9613 DC ORIGINAL FACTORY BOX PRODUCT
FAIRCHILD 65832F PNEUMATIC PRESSURE REGULATOR IN BOX
3M TELECOM SYSTEMS GROUP HAND HELD CRIMPER B95475 03B95 4036-25 vintage tool
FZ1200R33KF1 EUPEC / INFINEON IG MODULE
LOT 9 POTTER & BRUMFIELD COLLINS RELAYS PRD7AYO TYPE 15 PR11A #41DN17
FAIRCHILD Digital to Pneumatic Transducer T5400
1 FAIRCHILD 10242 PRESSURE REGULATOR E4
KELLEMS 073041278 diameter range .430-560 bus drop strain grip
FUJITSU FANUC A06B-6045-H001 H002 VELOCITY CONTROL UNIT KITAMURA MYCENTER2 P1
LOT OFFAIRCHILD FMG2G75US60 FMG2G75 MODULE
50Maxim MAX1631EAI MAX1631 Thinkpad 240 NEC Versa IC m
VICOR URAM2C22 - Output Ripple Attenuation Module
IFI Instruments For Industry Power Supply Control Module P.S. 5000/28/40
Trane Tracer MP503 Input/Output Module Metal Enclosure I/O MP 503
37906 Square D 31041-400-42 Contactor Coil 110/120V 50/60 Hz
Fanuc A06B-6087-H137 Power supply module A06B6087H137 FullyTested
500L7815CV L7815 LM7815 7815 Fairchild miao
Fujitsu 62pc Lot p/n MB86687APFVGBND -
FAIRCHILD PRESSURE REGULATOR VALVE 10232
PHD ROTARY ACTUATOR R23R6090-A-M UN FROM P1
Xilinx Platform Cable USB Compatible FPGA CPLD JTAG
FAIRCHILD INDUSTRIAL PROD 65852EFGU NSFP 65852EFGU
LOT OFD4810N22T VF EUPEC / INFINEON THYRISTOR D4810N22TVF
TRS TR SYSTEM INTERFACE MIPC-Q-TFT MIPCQTFT LENHARDT
VITON SH70 NSPP SH70
FUJITSU CA06531-B704 USPP CA06531B704
FUJITSU FANUC MDI/CRT UNIT A02B-0051-C011 A20B-0007-0030 FANUC MISC P18
ADSP2101TG50 Analog Devices
413380-B21 HP BLC7000 3 PHASE AC INPUT MODULE
Leviton SMC DC Power Supply Module Distribution Unit
Cash Drawer
FAIRCHILD INDUSTRIAL PROD 10292J NSFP 10292J
Fujitsu 9600 E18B-3002-R580 AI0IFA - MIXER CARD v.03 Ci
FAIRCHILD INDUSTRIAL PROD TA6000-906 NSFP TA6000906
ORIGINAL FS150R12KT4 INFINEON EUPAC MODULE MODULES
Brand ANALOG DEVICES ADSP-TS101SAB1-000 47Lot
FAIRCHILD COUNTER BR-5-SB MODEL 55 P/N 5540-0
LG/LS PLC Power Supply Module GM4-PA2A GM4PA2A FS
BOSTON GEAR F72440B56 REDUCER RATIO 40:1
Fujitsu F10B-0548-B001 White 18 Button Executive w/disp
CHICAGO SAFETY PRODUCTS GAS RESET SWITCH RHGP-A 803112803
Vorne 87/805-40-4TX 4-Digit/7-Segment LED Display UEX
19 ALTERA IC ARRIA II GX 190K 1152FBGAEP2AGX190FF35C5
100Microchip PIC16F84A-04/P PIC16F84A 16F84 Chip m
3 Altera EPM5032LI-25 old stock
Cutler Hammer coil 9-1590-2 120V NIB
FAIRCHILD VACUUM REGULATOR 1626
Fairchild Adjustable Ratio Relay Model 21
Square D Circuit Breaker Panel Circuit Breakers RARE
50x MAXIM MAX8725ETI MAX 8725E TI QFN28 IC Chip
FURNAS 14CF32BA NO BOX
50x MAXIM MAX8725ETI MAX 8725E TI QFN28 IC Chip
FUJITSU M2243AS2 USPP M2243AS2
UniOP MKDR-04-0045 Display Digital Readout Operator Interface MKDR04 MKDR040045
Altera Cyclone II FPGA Development Starter Kit -
Fairchild T5200-4 Electric to Pneumatic Transducer
FUJITSU 21146004831 USPP 21146004831
BRIDGEPORT 2ND FUJITSU FANUC A860-0300-T001 ENCODER A8600300T001 ENCODER ONLY
GE Fanuc Fujitsu Limited N860-3127-T010 03A Keyboard
Infineon EUPEC IG BSM150GB120DLC
FF225R17ME4 INFINEON / EUPEC MODULE
Fairchild 63132 250 PSIG Pneumatic Valve .75" Ports
FAIRCHILD BIASING RELAY MODEL 14 PRESSURE REGULATOR -18-100PSI 1/4IN NPT 28749
Fairchild Model 4500A Air Volume Booster Repair Kit EA-12161-1
Tektronix TM504 - Four S Power Module Mainframe with Plug-ins
FEI-ZYFER COMMSYNC II TIME MODULE POWER SUPPLY 115/230 VAC 130W 385-4021-02
NOS XILINX XCV2000E-6FG1156C Field Programmable Gate Array BGA1156 x 1pc
Hp 0957-2228 External Jet Direct Power Supply Module
FAIRCHILD Model 22 Pneumatic Computing Relay 3/8" NPT 22113
Flashwe 4500
33342 Triangle A22797 Color Display Touch Panel
Fairchild HPTL2601 Single Channel Optocoupler - 100
30089 Bell-Mark EY0052 Keypad
FF450R17ME4 INFINEON / EUPEC MODULE
23056 Horton Automatics 22307800 Variable Speed DC Motor 1/4 HP 1725
Fairchild Pneumatic Service Regulator Model: 65A
TT250N14KOF EUPEC / INFINEON POWER MODULE
23552 P&B CHB-38-70002 Time Delay Relay 1-60 Sec 10A
5 Xilinx XC2C64A CPLD Core Module CoolRunner2 Mini Board
HA01731 Hitachi Power Supply Module MPF7428 TRADE IN SERVICE
FAIRCHILD VACUUM REGULATOR 1626