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HiCORE-i6420
HiCORE-i6420
HiCORE-i6420
每家生产工厂都很关注电力管理。
自主提供部分电能的工厂尤其关注这一点,特别是在工厂需要依靠电力实现持续运行时。位于密歇根的一家造纸厂便是如此。
断电可能导致停机、生产损失以及设备损坏,代价高昂。为缓解此问题,电力质量的重要性日渐凸显;由于容差范围窄,设备和制造过程中很难利用质量差的供电。
造纸厂尤其受到此类问题的困扰。
在与罗克韦尔自动化电力及能源管理解决方案小组(PEMS) 合作之前,该造纸厂一直在承受每年四至七次断电带来的负面影响。
为帮助像们这样每天依靠电力实现赢利的工厂,PEMS专门设计了一套解决方案来连续测电力,并控制负载的自动切换,以维持工厂的正常生产。除此之外,整套解决方案还能提供分析和培训,帮助工厂员工更深入地了解电力管理挑战,以及如何应对这些挑战。
面临的挑战
面临的挑战是如何掌握电力使用情况,并在不中断造纸过程的前提下切换电源。
该厂有两台造纸机专门生产用作包装材料的瓦楞纸板。工厂总负载的60%由现场的15兆瓦涡轮发电机承担,其余部分则由当地公共电力提供。过去,在当地公共电力停止供电时,涡轮发电机就需要满足整个工厂的负载需求,进行导致其跳闸离线,断电屡有发生。
这些电力故障造成整个工厂长时间停机、设备受损、生产受阻。之后,还需要耗费大量精力使工厂恢复生产。
解决方案
在权衡PEMS解决方案的价值以及断电造成的收益损失之后,该公司认为这一投资物有所值,因此决定由PEMS开发一套紧急负载卸载系统解决方案。
PEMS为该厂提供了一套负载管理及控制系统(LMCS),其中配备的自动切换系统可以快速从正常运转模式转换到应急模式,以满足工厂中关键的电力需求。PEMS解决方案基于成熟且极为可靠的Allen-Bradley可编程逻辑控制器和电力测器系列产品,可使涡轮发电机、锅炉及关键设备持续运转,保证工厂造纸过程不被中断。该系统能将非关键负载切换为离线状态,并能在不到266ms或12个周期的时间内将工厂从公共电网中隔离出来。
LMCS可对电压、电流及其它电力参数进行实时视。其中包含的紧急负载卸载算法可实现对非关键负载控制(卸载)的快速响应。切换过程只需几毫秒,因此,当主要的公共电力中断时,完全可以通过辅助电源维持关键负载的运转,从而维持生产。LMCS还会提示和记录异常事件(报),连续视公共电网提供的电力,在遇到紧急情况时几乎可以瞬间自动将负载切换为离线状态,从而确保13.8kV线的稳定。
在构建系统之前,PEMS先进行了现场调查和需求分析。们制定了包含I/O及电力测器详细列表的功能规范,确定了将要采用的通信网络,并且明确了将所有功能整合在一起所需的硬件和软件。
此外,们还与工厂沟通确定了人机界面(HMI)站的配置,同时定义了将未来扩展考虑在内的自动化控制算法和要求规范。
PEMS提供的解决方案中还整合了其它一些服务,例如软件和硬件工程、设计和起草、面板装配以及PLC编程。工厂验收试验也顺利执行。整个解决方案安装到位后,工厂得到了一套终文档,从而完成了所有设计及操作知识的交接。
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TRIPP LITE N304-010 NSFP N304010
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HiCORE-i6420
HiCORE-i6420
每家生产工厂都很关注电力管理。
自主提供部分电能的工厂尤其关注这一点,特别是在工厂需要依靠电力实现持续运行时。位于密歇根的一家造纸厂便是如此。
断电可能导致停机、生产损失以及设备损坏,代价高昂。为缓解此问题,电力质量的重要性日渐凸显;由于容差范围窄,设备和制造过程中很难利用质量差的供电。
造纸厂尤其受到此类问题的困扰。
在与罗克韦尔自动化电力及能源管理解决方案小组(PEMS) 合作之前,该造纸厂一直在承受每年四至七次断电带来的负面影响。
为帮助像们这样每天依靠电力实现赢利的工厂,PEMS专门设计了一套解决方案来连续测电力,并控制负载的自动切换,以维持工厂的正常生产。除此之外,整套解决方案还能提供分析和培训,帮助工厂员工更深入地了解电力管理挑战,以及如何应对这些挑战。
面临的挑战
面临的挑战是如何掌握电力使用情况,并在不中断造纸过程的前提下切换电源。
该厂有两台造纸机专门生产用作包装材料的瓦楞纸板。工厂总负载的60%由现场的15兆瓦涡轮发电机承担,其余部分则由当地公共电力提供。过去,在当地公共电力停止供电时,涡轮发电机就需要满足整个工厂的负载需求,进行导致其跳闸离线,断电屡有发生。
这些电力故障造成整个工厂长时间停机、设备受损、生产受阻。之后,还需要耗费大量精力使工厂恢复生产。
解决方案
在权衡PEMS解决方案的价值以及断电造成的收益损失之后,该公司认为这一投资物有所值,因此决定由PEMS开发一套紧急负载卸载系统解决方案。
PEMS为该厂提供了一套负载管理及控制系统(LMCS),其中配备的自动切换系统可以快速从正常运转模式转换到应急模式,以满足工厂中关键的电力需求。PEMS解决方案基于成熟且极为可靠的Allen-Bradley可编程逻辑控制器和电力测器系列产品,可使涡轮发电机、锅炉及关键设备持续运转,保证工厂造纸过程不被中断。该系统能将非关键负载切换为离线状态,并能在不到266ms或12个周期的时间内将工厂从公共电网中隔离出来。
LMCS可对电压、电流及其它电力参数进行实时视。其中包含的紧急负载卸载算法可实现对非关键负载控制(卸载)的快速响应。切换过程只需几毫秒,因此,当主要的公共电力中断时,完全可以通过辅助电源维持关键负载的运转,从而维持生产。LMCS还会提示和记录异常事件(报),连续视公共电网提供的电力,在遇到紧急情况时几乎可以瞬间自动将负载切换为离线状态,从而确保13.8kV线的稳定。
在构建系统之前,PEMS先进行了现场调查和需求分析。们制定了包含I/O及电力测器详细列表的功能规范,确定了将要采用的通信网络,并且明确了将所有功能整合在一起所需的硬件和软件。
此外,们还与工厂沟通确定了人机界面(HMI)站的配置,同时定义了将未来扩展考虑在内的自动化控制算法和要求规范。
PEMS提供的解决方案中还整合了其它一些服务,例如软件和硬件工程、设计和起草、面板装配以及PLC编程。工厂验收试验也顺利执行。整个解决方案安装到位后,工厂得到了一套终文档,从而完成了所有设计及操作知识的交接。
Fairchild Foward/Exhaust High Flow Volume Booster
LOT OFT3710N02TOF VT EUPEC / INFINEON THYRISTOR T3710N02TOFVT
POWER SUPPLY FUJITSU FDS-03ESH FUJI FUJITSU DENSO WORKING
25 ALTERA EPM7064LC84-7Programmable Logic Devices
BMW OEM E65 E66 FRONT LEFT L DRIVER SIDE DOOR MODULE COMPUTER CONTROL UNIT
TT92N12KOFB4 EUPEC / INFINEON POWER MODULE
Ross Operating Valve 800K87 Service Kit Box
Fairchild 4044 Precision Regulator
Namco Limit Switch EA130-14200 un surplus -NIB
Infineon IG module BSM200GA120DN2
Siemens8WA1010-1PH01Term Blocks 49
Allen Bradley Style Overload Relay Bulletin 815 Type B4
ALTERA FPGA NIOS CYCLONE IV EP4CE15 USB BLASTER 2a 5v Power Adapter E082
FAIRCHILD 0005/02CE PARTS -27
HP Proliant DL580 G2 Power Supply Module ESP114 192147-001 192201-001 800W
Fujitsu MC6A-31CS FLM 600 OC3 Add/Drop Multiplexer Card Issue 3 FC9616SRC1
LOT OFFAIRCHILD FMG2G75US60 FMG2G75 MODULE
FAIRCHILD 74LS165DC DISCOUNT PARTS QUANTITY-23
Unlimited tags graphics connections etc.
MITSUBISHI A1S61PN POWER SUPPLY MODULE 100-240V IN 5AMP
UNIOP MKDL-16-0042 CONTROL PANEL INDUSTRIAL PLC WORKSTATION VERSION SW 4.07D
VECTOR ELECTRONICS 84P44WE NSPP 84P44WE
Ormec F Series Part # PAC-F50R 230vac 50amp power supply -
50x MAXIM MAX8725ETI MAX 8725E TI QFN28 IC Chip
35115 Opto 22 AD6 Output Module 0-5V Input
100x Original L7915CV L7915 LM7915 7915 Fairchild m
NOS ALTERA EP30F780I7N CYCLONE III FPGA 40K BGA780 x 1pc
Fujitsu EC6A FLM 600 Embedded Channel Card Issue 5 FC9616EC61
HP 0950-3819 Rp8420 Power Module
FAIRCHILD INDUSTRIAL PROD 10292J NSFP 10292J
Fujitsu 9600 E98L-0022-0179 Sealed Type Battery -
MAXIM 6955 MAX6955 MAX 6955 TQFN 128 LED DRIVER LED CUBE NOS 300
10 pcs TYCO JW030A61-M DC-DC POWER MODULE 5V 30W OUT
Board with 2 Altera Stratix II EP2S180 FPGA
10 x XC3030A-7PC84C XC3030 XILINX Field Programmable Gate Arrays
NEC DSX 1091008 - DX7NA-PSU-D1 Power Supply Module
IBM 13M7413 IBM IBM - Power Supply - Hot-Plug / Redundant Plug-in Module -
FAIRCHILD INDUSTRIAL PROD TT7800-706 NSFP TT7800706
Fujitsu Allegra 192 F9074-00 DC/DC Converter Circuit Ca
VARIABLE INDUCTANCE FROM ANTENNA MATCHING DEVICE
Development Board for Cyclone II EP2C5 ALTERA FPGA
33663 Telemecanique LC2D09 Reversing Contactor 25amp
6 Altera EPM7064L4-7 MAX 7000 CPLD 44-PLCC old stock
FF200R12KS4 INFINEON / EUPEC MODULE
40x Fairchild SOT-23 SMD MOSFET FDN302P& FDN335N fcbusa
50Microchip PIC16F876A-I/SP 16F876A DIP
MEAN WELL MODULE S-25-5 C98301746 AC/DC POWER SUPPLY 3-20A L-15
FAIRCHILD Z16413
FAIRCHILD INDUSTRIAL PROD 10292J NSFP 10292J
Omega FMA-904-I-S -
20Maxim MAX1999EEI MAX1999 Acer Compaq HP IC
Fujitsu 9600 E16B-3018-R635 PSOPCT Tcsi Controller Card
FAIRCHILD INDUSTRIAL PROD 25432 NSFP 25432
MAXIM MAX17030GTL 17030G QFN 40pin Power IC ChipShip From USA
FUJITSU DENSO 4971-D921 POWER SUPPLY FDS-02FS CONVERTER
ORIGINALFS450R12KE3 EUPEC / INFINEON MODULE
FAIRCHILD 2N3962 PARTS QUANTITY-25
Fujitsu 9600 E16B-3007-R130 ASWOCD v.03 Circuit Card
POWER SUPPLY FUJI ELECTRIC FDS-11FS FUJI FUJITSU DENSO WORKING
NIB ALLEN BRADLEY 1771-P2 SER A POWER SUPPLY MODULE 6.5AMP 5.2VDC 120/220VAC
USB 8 Relay Switch Output Module Board Controller - 12V
Fujitsu DT12D F10B-0816-B001#BK Black 12 Button Display
AMX PSN6.5 System Power Supply Module
FAIRCHILD INDUSTRIAL PROD T5200-40 USPP T520040
Cables to Go 37038 60 Watt DC Power Supply Module
Analog Devices AD9610BH Wide Bandwidth Fast Settling Operational Amplifier
4 Infineon EUPEC IG BSM15GD120DN2
300 Analog Devices AD8042AR Integrated Circuits On Reel
Lenze Power Supply Module ECSDE012B
DS1302 DIP-8 Dallas Maxim 3-Wire Real-Time Clock
Fujitsu 9600 E16B-9900-R280 B1DK2C Digital Trunk Adapte
MAXIM 1904ETJ 1904E TJ QFN 32pin Power IC Chip Ship From USA
Fujitsu 9600 E16B-3025-R090 Highway Card v.01 Circuit C
1 3 altera IC STRATIX II FPGA 60K 1020-FBGA
XC2V3000-4BF957C Xilinx FPGA XC2V30004BF957C 34pcLot
FUJITSU CA06531-B704 USPP CA06531B704
FAIRCHILD Z16544 30243 MIDGET PRESSURE REGULATOR 0-60 psi NIB
Siemens3RH1131-1BG40Control Relay
IBM VOLTAGE REGULATOR MODULE 74P4485 - 10
FUJITSU HA15B-0001-B024 CO FUSE & ALARM NR
FAIRCHILD INDUSTRIAL PROD FHT-A1EC-74 USPP FHTA1EC74
Fairchild TFXPD 5226 55 Pneumatic Transducer
HP / Agilent 66104A Power Supply Module
34589 Allen-Bradley 800T-XAP Contact Block
VORNE 2140SB-120 2140SB120 MESSAGE DISPLAY
32436 Allen-Bradley 40420-322-51 Contact Kit 1-pole size 2
FAIRCHILD INDUSTRIAL PROD 4000 USPP 4000
RELIANCE 0 51845 PRSA POWER SUPPLY MODULE BOARD PC
FURNAS Red Pilot Light Kit 50D24999
ATI / Analytical Technology S/N: A17-00-4498-OC Power Supply Module W
FUJITSU HA15B-0001-B024 CO FUSE & ALARM NR
FUJITSU FANUC A06B-6045-H005 H006 VELOCITY CONTROL UN IT KITAMURA MYCENTER2 P1
5x UA208AHM FAIRCHILD
FUJITSU COMPUTER PROD OF AMERI H16-1801-H080 USPP H161801H080
25 ALTERA EPM7064LC84-7Programmable Logic Devices
IDEC Izumi PFJ-T081U -
Development Board for Cyclone II EP2C5 ALTERA FPGA
Collins 30L-1 Replacement Power Supply Module Kit
Development Board for Cyclone II EP2C5 ALTERA FPGA
Fujitsu 9600 E16B-9900-R370 PS10RK - MIXER CARD v.01 Ci
MODICON TSX PREMIUM POWER SUPPLY MODULE 24VDC 36WATT TSXPSY3610
MAXIM MAX162CCNG PARTS - 1
HVCA JH537 Micro We Rectifier /
Fujitsu MPE3064AT CA05367-B97200AL 6.4GB IDE HDD W/51/4 Mounting Bracket H398
FF100R12KS4 INFINEON / EUPEC MODULE
FAIRCHILD 5962-01-084-3479 DISCOUNT PARTS QUANTITY-1
34560 OMRON 3G2A3-PR016 Programming Console
Microchip PICprobe-16D emulator probe microchip PN 02-01320
DDB6U104N16RR EUPEC / INFINEON MODULE 1 .
FUJITSU FANUC A860-0200-T021 ENCODER A8600200T021 ENSHU YUASA AM-1547 CNC MILL
Lot of 1 P-1 Thermistor Sensor. RARE . VINTAGE USSR FREE SHIPPING
Microchip PIC16F628 PIC16F628A I/P 20Mhz PICs
VERIMATION TOUCH SCREEN MONITOR 705014
KB Electronics KBIC 225 Electric DC Motor Drive Controller
FAIRCHILD INDUSTRIAL PROD MPL-70-RH-15-15 NSPP MPL70RH1515
34568 Barksdale D1T-H18SS Pressure/Vacuum Actuated Switch
THE RILEY CO. PANALARM 50-X3 RELAY WITH PANALARM WB-3 FREE SHIP
FANUC ENCODER A860-0 3000-T001 A860 0 3000 T001 FUJITSU FANUC CNC VERT MILL B
power supply Yamaha AW1600 digital work station unit cable transformer module
Fujitsu 9600 E16B-3025-R070 BNWU0A Network Card v.03 Ci
FAIRCHILD INDUSTRIAL PROD 20813 USPP 20813
MAXIM STEP DOWN REGULATOR MAX1644EAE CHIPS 77
10 x UA105HMQB UA105 Fairchild Voltage Regulators
TRIPP LITE N304-010 NSFP N304010
UNIT E - ALLEN BRADLEY PANELVIEW 550 2711-K5A1 SER F
4000 Tape N Reeled Fairchild 1N5257B 33V/500mW 1/2-Watt Zener Diodes
FAIRCHILD TO-92 BC327 1000
RELIANCE ELECTRIC DDS-PF COMPACT MODELING DIGITAL LOCATION CONTROL DEVICE F-TYPE
altera EP3SL340F1517C3 IC EP3SL340F1517C2 FBGA1517 Stratix-III SE340 FP
FAIRCHILD MODEL 92 LOW EMITTING RELAY NIB
Siemens5SY52047Supplement Protector
Ingenico i6780 Customer Input POS Terminal COMPLETE I6780TPD081A PING
Fairchild Transducer T7900-00504O0P Electric Pneumatic
FAIRCHILD INDUSTRIAL PROD G-35-2-2-R USPP G3522R
Antique Industrial Metal Ashcroft USA Broken Gauge Pressure Meter Equipment
Flashwe 4500
EPM7096LI68-15 18 ALTERA EPM7096LI6815 EPM7096 RARE PARTS PRODUCT ALTERA
PIC Compatible Microchip ICD2 ICD 2 Debugger/Programmer
FAIRCHILD TO-92 BC327 1000
EUPEC INFINEON T1500N08TOF VT THYRISTOR T1500N08TOFVT
Fujitsu 9600 E16B-3009-R240 8TDT v.01 Circuit Card
FAIRCHILD T7900-F40403O0P
BSM150GB120D EUPEC INFINEON MODULE
POWER SUPPLY FUJI ELECTRIC FDS-05FS FUJI FUJITSU DENSO WORKING
M3-ATX 125W 6V~24V Wide-Input Intelligent DC-DC Power Module
Brand Honeywell Ademco Lynx-M Alarm Verification Module with Power Supply
FAIRCHILD INDUSTRIAL PROD 22113 USPP 22113
FZ1200R33KF1 EUPEC / INFINEON IG MODULE
BSM150GB120D EUPEC INFINEON MODULE
FUJITSU DENSO B14L-5105-0178A#A2 POWER SUPPLY
EUPEC INFINEON T1330N20TOF VT THYRISTOR T1330N20TOFVT
Uticor 180-24A2N032R1 PMD180 Panel Mount Display PMD
FZ1200R33KF1 EUPEC / INFINEON IG MODULE
2MAXIM MAX1480 / MAX1480BEPI IC IC's A25
ANALOG DEVICES AD586KR 250 PIECES - /UN
2000-to-2006 x5_SERIESACBlower FanOEmResistorRegulatorBMW00-06
FAIRCHILD INDUSTRIAL PROD TD8001-001000 NSFP TD8001001000
Schneider Power Supply Module TSXPSY5500M
Maxim MAX208CNG 38 Brand
30683452-510 Howeywell P-W Board Assy H3
FAIRCHILD INDUSTRIAL PROD 57687 USPP 57687
UTICOR PMD300SMESSAGE DISPLAY115/230 V .2/.10 A 50/60 CYCLES .492" CH NIB
FAIRCHILD INDUSTRIAL PROD 1546 NSFP 1546
YAMATAKE-HONEYWELL MULTIPLE LIMIT SWITCH LDV-3510 FUJITSU FANUC CNC VERT MILL
AD208BY 10 IN AD208B ANALOG DEVICES IC AMP ISOL 4KHZ PREC 2MA 38SIP
power supply ACLG-51 LACIE 2TB SUNFONE - unit brick PSU module ac cord cable
2 Infineon Eupec IG BSM35GP120
FAIRCHILD INDUSTRIAL PROD 244133 NSFP 244133
10 x Microchip PIC 18F2455-I/SP PIC18F2455 MCU IC chip
FANUC FUJITSU POWER UNIT A14B-0061-B001 A20B-0007-0330 A14B0061B001
ALLEN BRADLEY 9300-RADM1--STYLE USPP 9300RADM1STYL
EP2S60F1020 [Altera] IC FPGA Stratix II Family 60440 Cells 711.24MHz 90nm
Altera EPM7256EQC160-12 MAX 7000 CPLD 160-PQFP
FAIRCHILD INDUSTRIAL PROD 85551 NSFP 85551
Fujitsu Flashwe APS 48 Small Power Supply System HA15L-0001-C061
Cybor Control Module 503J2 & Power Supply Model 512G
FAIRCHILD INDUSTRIAL PROD 15288-2 NSFP 152882
TD330N16KOF EUPEC / INFINEON POWER MODULE
RIDGID E-1666 X JAW INSERTS # 44715
Green Mode Fairchild Power Switch ICs FSD200
TYCO 514376469 FNFP 514376469
EMC² 300 Watt Power Supply Cooling Module 100-113-154 For EDM
TIGEAR 2 20Q40R56 REDUCER. RATIO 40:1
VORNE INDUSTRIES 2005 SINGLE LINE PANEL MESSAGE DISPLAY 2005S-232/232-120-C
Fairchild Pressure Regulator 10242 1-60PSI 1/4" NPT
FAIRCHILD TB5426-115 115 VAC 20 PSIG DIGITAL TO PNEUMATIC TRANSDUCER NIB
E53BMWBlower Fan ResistorRegulatorX500-2006
20Maxim Max8724E 8724E TQFN 28pin A195
Emacs R2Z-6400P 2U Server PSU w/ 2 Modules
B10Gx2 Foundry 10GE 2 Port XNPK BigIron Jetcore 10 Gigabit Ethernet Base Module
FAIRCHILD INDUSTRIAL PROD TB5222-40 NSPP TB522240
FAIRCHILD 20542 1/4" REGULATOR MODEL 20 VOLUME BOOSTER
FUJITSU KD03207-B482 Black no touch D25 LCD 15 W/ DEPOT WARRANTY
Amplificateur de débit
Fujitsu 9600 E16B-9900-R340 BRIFBA v.03 Circuit Card
FAIRCHILD INDUSTRIAL PROD Z15312-TB5220-4 USPP Z15312TB52204
VERY NICE MODICON OUTPUT MODULE DISCRETE 32 PONIT AS-B838-032
HP/Agilent 59501B Isolated DAC/Power Supply HP-IB Programmer Module