PCI-8164

PCI-8164
PCI-8164
PCI-8164

挑战：
　　为应对提质增效和人口红利消退等一系列挑战，降低人工成本，提升产品质量并实现设备运行效率的化是该企业对DCS系统的核心要求。
解决方案：
　　● 该项目引了多家企业参与竞标，经过对各家竞标方案的反复对比，客户对PlantPAx®系统的先进性和项目工程团队的系统实施能力表示了充分的认可，终选择在新工厂部署罗克韦尔自动化的PlantPAx现代分布式控制系统(DCS)，以实现全厂的控制和优化，该方案也是在竞标中投标价的方案。
成果
　　● 在项目正式投产前的多次试生产中，产品的各项指标均达到了标准要求，特别是在定量加料、定时滴加和温度控制等关键生产环节，更是达到了前所未有的控制效果。
　　当前，为应对小批量、个性化和快速响应的市场需求趋势，化业不得不从传统的大规模批量生产转变为灵活、可控成本的柔性化和定制化生产。越来越多的企业希望通过融合自动化和信息化技术的智能制造解决方案，实现数字化和智能化转型升级，以提高市场竞争力，步入快速、可持续的发展轨道。
　　某化工企业是目前内的液制造商和销售商之一，其生产的水性聚合树脂液可广泛应用于涂料、纺织和防水等行业。面对现有工厂在产能提升和产品化的双重发展瓶颈，该企业决定选址建设一座全新的现代化液生产基地。厂区占地150亩，年产6万吨水性聚合树脂液，主要生产丙烯酸液等涂料材料、丙烯酸运动地坪和丙烯酸黏合剂等材料，车间一期规划建设9条智能生产线，二期7条智能生产线。厂区含原料罐区、生产区、包装区和成品罐区。该企业规划在新生产基地部署现代化的过程控制系统(DCS)，以实现信息化、智能化和高化生产。

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