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VIPER830/BZB
VIPER830/BZB
VIPER830/BZB
每家生产工厂都很关注电力管理。
自主提供部分电能的工厂尤其关注这一点,特别是在工厂需要依靠电力实现持续运行时。位于密歇根的一家造纸厂便是如此。
断电可能导致停机、生产损失以及设备损坏,代价高昂。为缓解此问题,电力质量的重要性日渐凸显;由于容差范围窄,设备和制造过程中很难利用质量差的供电。
造纸厂尤其受到此类问题的困扰。
在与罗克韦尔自动化电力及能源管理解决方案小组(PEMS) 合作之前,该造纸厂一直在承受每年四至七次断电带来的负面影响。
为帮助像们这样每天依靠电力实现赢利的工厂,PEMS专门设计了一套解决方案来连续测电力,并控制负载的自动切换,以维持工厂的正常生产。除此之外,整套解决方案还能提供分析和培训,帮助工厂员工更深入地了解电力管理挑战,以及如何应对这些挑战。
面临的挑战
面临的挑战是如何掌握电力使用情况,并在不中断造纸过程的前提下切换电源。
该厂有两台造纸机专门生产用作包装材料的瓦楞纸板。工厂总负载的60%由现场的15兆瓦涡轮发电机承担,其余部分则由当地公共电力提供。过去,在当地公共电力停止供电时,涡轮发电机就需要满足整个工厂的负载需求,进行导致其跳闸离线,断电屡有发生。
这些电力故障造成整个工厂长时间停机、设备受损、生产受阻。之后,还需要耗费大量精力使工厂恢复生产。
解决方案
在权衡PEMS解决方案的价值以及断电造成的收益损失之后,该公司认为这一投资物有所值,因此决定由PEMS开发一套紧急负载卸载系统解决方案。
PEMS为该厂提供了一套负载管理及控制系统(LMCS),其中配备的自动切换系统可以快速从正常运转模式转换到应急模式,以满足工厂中关键的电力需求。PEMS解决方案基于成熟且极为可靠的Allen-Bradley可编程逻辑控制器和电力测器系列产品,可使涡轮发电机、锅炉及关键设备持续运转,保证工厂造纸过程不被中断。该系统能将非关键负载切换为离线状态,并能在不到266ms或12个周期的时间内将工厂从公共电网中隔离出来。
LMCS可对电压、电流及其它电力参数进行实时视。其中包含的紧急负载卸载算法可实现对非关键负载控制(卸载)的快速响应。切换过程只需几毫秒,因此,当主要的公共电力中断时,完全可以通过辅助电源维持关键负载的运转,从而维持生产。LMCS还会提示和记录异常事件(报),连续视公共电网提供的电力,在遇到紧急情况时几乎可以瞬间自动将负载切换为离线状态,从而确保13.8kV线的稳定。
在构建系统之前,PEMS先进行了现场调查和需求分析。们制定了包含I/O及电力测器详细列表的功能规范,确定了将要采用的通信网络,并且明确了将所有功能整合在一起所需的硬件和软件。
此外,们还与工厂沟通确定了人机界面(HMI)站的配置,同时定义了将未来扩展考虑在内的自动化控制算法和要求规范。
PEMS提供的解决方案中还整合了其它一些服务,例如软件和硬件工程、设计和起草、面板装配以及PLC编程。工厂验收试验也顺利执行。整个解决方案安装到位后,工厂得到了一套终文档,从而完成了所有设计及操作知识的交接。
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VIPER830/BZB
VIPER830/BZB
每家生产工厂都很关注电力管理。
自主提供部分电能的工厂尤其关注这一点,特别是在工厂需要依靠电力实现持续运行时。位于密歇根的一家造纸厂便是如此。
断电可能导致停机、生产损失以及设备损坏,代价高昂。为缓解此问题,电力质量的重要性日渐凸显;由于容差范围窄,设备和制造过程中很难利用质量差的供电。
造纸厂尤其受到此类问题的困扰。
在与罗克韦尔自动化电力及能源管理解决方案小组(PEMS) 合作之前,该造纸厂一直在承受每年四至七次断电带来的负面影响。
为帮助像们这样每天依靠电力实现赢利的工厂,PEMS专门设计了一套解决方案来连续测电力,并控制负载的自动切换,以维持工厂的正常生产。除此之外,整套解决方案还能提供分析和培训,帮助工厂员工更深入地了解电力管理挑战,以及如何应对这些挑战。
面临的挑战
面临的挑战是如何掌握电力使用情况,并在不中断造纸过程的前提下切换电源。
该厂有两台造纸机专门生产用作包装材料的瓦楞纸板。工厂总负载的60%由现场的15兆瓦涡轮发电机承担,其余部分则由当地公共电力提供。过去,在当地公共电力停止供电时,涡轮发电机就需要满足整个工厂的负载需求,进行导致其跳闸离线,断电屡有发生。
这些电力故障造成整个工厂长时间停机、设备受损、生产受阻。之后,还需要耗费大量精力使工厂恢复生产。
解决方案
在权衡PEMS解决方案的价值以及断电造成的收益损失之后,该公司认为这一投资物有所值,因此决定由PEMS开发一套紧急负载卸载系统解决方案。
PEMS为该厂提供了一套负载管理及控制系统(LMCS),其中配备的自动切换系统可以快速从正常运转模式转换到应急模式,以满足工厂中关键的电力需求。PEMS解决方案基于成熟且极为可靠的Allen-Bradley可编程逻辑控制器和电力测器系列产品,可使涡轮发电机、锅炉及关键设备持续运转,保证工厂造纸过程不被中断。该系统能将非关键负载切换为离线状态,并能在不到266ms或12个周期的时间内将工厂从公共电网中隔离出来。
LMCS可对电压、电流及其它电力参数进行实时视。其中包含的紧急负载卸载算法可实现对非关键负载控制(卸载)的快速响应。切换过程只需几毫秒,因此,当主要的公共电力中断时,完全可以通过辅助电源维持关键负载的运转,从而维持生产。LMCS还会提示和记录异常事件(报),连续视公共电网提供的电力,在遇到紧急情况时几乎可以瞬间自动将负载切换为离线状态,从而确保13.8kV线的稳定。
在构建系统之前,PEMS先进行了现场调查和需求分析。们制定了包含I/O及电力测器详细列表的功能规范,确定了将要采用的通信网络,并且明确了将所有功能整合在一起所需的硬件和软件。
此外,们还与工厂沟通确定了人机界面(HMI)站的配置,同时定义了将未来扩展考虑在内的自动化控制算法和要求规范。
PEMS提供的解决方案中还整合了其它一些服务,例如软件和硬件工程、设计和起草、面板装配以及PLC编程。工厂验收试验也顺利执行。整个解决方案安装到位后,工厂得到了一套终文档,从而完成了所有设计及操作知识的交接。
10 X Altera CycloneII EP2C5T144 FPGA Mini Development Board
UNIVERSAL LIGHTING TECHNOLOGY HPS-150-5B USPP HPS1505B
Fujitsu EZ 9600FP CM F1924EZC 7804A
Banner Input Module MB3-4 Bodine in box
20 . of PIC Microchip PIC-P40 prototype board
BSM100GB120DLC EUPEC INFINEON MODULE
FAIRCHILD INDUSTRIAL PROD 15655-4 NSPP 156554
FUJITSU FANUC A06B-6045-H001 H002 VELOCITY CONTROL ENSHU YUASA AM-1547 CNC MILL
AIRPAX K19203-D4 METER - ALT P/N 2503573-404 HONEYWELL IONICS -
4 Altera EPF6010ATC100-2 IC FLEX 6000 100 pin TQFP; 0 to 85°C old stock
FAIRCHILD INDUSTRIAL PROD 100308N NSFP 100308N
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Analog Devices AD9610TH Wide Bandwidth Fast Settling Operational Amplifier
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EMC² 300 Watt Power Supply Cooling Module 100-113-154 For EDM
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Allen Bradley 1771-P2 Power Supply Module 6.5 Amp PLC-5
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MAX1484EUB MAXIM 37
10 Altera EPM7032T4-10 MAX 7000 CPLD 44-PLCC old stock
FC9580DCC1 I11 Fujitsu Flashwe DCA2-DCC1 4500 DCC
HELMHOLZ 700-323-1BL00 USPP 7003231BL00
FAIRCHILD INDUSTRIAL PROD TT7800-002 NSPP TT7800002
FAIRCHILD EA-12154 SERVICE KIT EA12154
Eastern Air Devices LA34AGK-43R STEPPING SYSTEM
TotokuElectricCoLtd.MDT962B-1ALCDUpgradedintheoriginalframe
Panasonic N0AE6JL00001 Power Supply module
FUJITSU COMPUTER PROD OF AMERI H16-1801-H080 USPP H161801H080
UA740EHC FAIRCHILD
FEI-ZYFER COMMSYNC II TIME MODULE POWER SUPPLY 115/230 VAC 130W 385-4021-02
Jetter N-PS1 power supply module N-PS 1
Fairchild DM7408N Ic Chip - No Box
VOYAGER COMPUTER PANEL VIEW INTERFACE
FAIRCHILD MODEL 92 LOW EMITTING RELAY NIB
Fairchild Pressure Regulator Model 10 Cat # 10122 NIB
Buy It Now or Best Offer
Fujitsu 9600 E16B-3015-R670 CCP v.03 Circuit Card
333 RARE ALTERA EPF10K30ABC356-2 FACTORY DRY PACK LOT TRAYS 60K RETAIL
VICKERS VALVE GPF1S10AW20 GPF1S 10 AW 20
34560 OMRON 3G2A3-PR016 Programming Console
Fairchild DM7408N Pack of 6 Ic Chip - No Box
FDS8958 FDS8958A SOP8 FAIRCHILD IC
50 Fairchild Semiconductor MTD3055VL N-Channel Logic Level MOSFET
UTC FIRE SECURITY NX508E 8-Zone Output Module 8 open collector ou
50 Fairchild Semiconductor MTD3055VL N-Channel Logic Level MOSFET
Fujitsu 9600 E16B-3017-R631 BPTKBA - ISDN v.04 Circuit
POWER SUPPLY FUJITSU FDS-18ES FUJI FUJITSU DENSO WORKING
Astec MP 360 W SINGLE 2-SS Power Supply Module 73-552-0015 20V 1.6A
genuine power supply Yamaha PSR 3000 1500 keyboard piano unit cable module dc
MAXIM STEP DOWN REGULATOR MAX1644EAE CHIPS 77
KAWASAKI 1AS-53 BOARD 50999-1360R30
Viewtronix xt1500 panelview OPERATOR INTERFACE
7 XC2V2504FG456CES Xilinx XC2V250-4FG456CES VIRTEX II
33947 202870107 Cable Interface Wire 15
OFFER & WIN SIEMENS 6SC6100-0GB12 POWER SUPPLY MODULE
UniPulse F380 Digital Indicator Control Uni-Pulse F-380
SPRECHER SCHUH CT 1-10 RELAY NO BOX
HONEYWELL MEASUREX 08657300 REV. C POWER SUPPLY MODULE
Altera EPM7256EQC160-12 MAX 7000 CPLD 160-PQFP old stock
Fujitsu FC9616TCE1 SNPQA7T5AA FLM150PLUS TMG CONT/AC
MINI REGULATOR 250PSI MAX SUPPLY 1/2-30PSI OUTPUT FAIRCHILD 70230 70B
Fujitsu 9600 E16B-3022-R420 AHWI1A v.02 Circuit Card
TOYODA THK-2790/OUT-15 PLC OUTPUT MODULE 16 POINT 5-24V
BMW OEM E65 E66 TRUNK LID POWER MODULE CONTROL SONTROLLER SUPPLY SUPPLYER UNIT
Modicon Power Supply Module AS-P120-000
Van Dorn Pathfinder Keypad Face Plate A-13201-101 37679
Fairchild T5200-4 Electric to Pneumatic Transducer
200X FAIRCHILD MM74C922N / MM74C922 16-Key Encoder DIP-18 IC W25
ALLPRO SOFTWARE DRIVEN DEVICE PROGRAMMER LOGICAL DEVICE
VENTURE LIGHTING INTERNATIONAL MP150/C/V NSFP MP150CV
LANDIS & GYR PTM6 2P1K - -
30447 Allen Bradley 73A86 Coil 120/110V 60/50Hz
RAPID-AIR CONTROL BOARD 69100036
Raytheon Rad Power Supply Module RAD-PS15-WRD/N
FANUC A16B-1310-0380/02BA04B-0221-C201KEYBOARD FUJITSU LIMITED N860-3118-T001
DDB6U205N18L EUPEC / INFINEON
FAIRCHILD INDUSTRIAL PROD FFM0041 NSPP FFM0041
Analog Devices 5 Watt 5V DC Power Supply Module 955 NIB
Fairchild T5200-4 Electric to Pneumatic Transducer
CISCO SYSTEMS 73-1219-03 8 Port ISDN Module
VERY NICE MODICON RELAY OUTPUT MODULE AS-B814-108
Fairchild EMC-25MC-25Model EMC-25 Instruction Manual
Fujitsu 9600 E16B-3025-R070 BNWU0A Network Card v.02 Ci
Fujitsu 9600 E16B-3009-R880 PSPBCE v.02 Circuit Card
Fujitsu 9600 E16B-3003-R560 B2MDTA v.04 Circuit Card
WARNER ELECTRIC CBC-801-1 POWER SUPPLY MODULE CONDITION NO BOX CBC8011
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288 UNITS INTEGRATED DEVICE TECHNOLOGY 71V547S80PF
2X MHW806A4 MHW806 MHW806A-4 MOTOROLA RF MODULE
50Microchip PIC16F74-I/P PIC16F74 16F74 8-bit MCU m
5063-2146 Agilent/HP AC Coupler - # 5062-7303
FAIRCHILD INDUSTRIAL PROD 4036AT NSFP 4036AT
API 7800 Master Control Module with Power Supply
ALTERA EPM7128SLC84-15 MAX CPLD 128 84-P IC
MDA11MF AD Analog Devices Converter MODULE MDA11
Mennekes ME560P5W 5 Wire 60 Amp Wiring Device
1 EP2C20F256C8N BGA256 ALTERA
33963 20DJSGB016A Heater Cartrdige
LOT OFT2480N24TOF VT EUPEC / INFINEON THYRISTOR T2480N24TOFVT
5x UA740EHC UA740 Fairchild Metal IC TO Package
LSI Logic StorageTek 0855 Controller Module 348-0044576
TEKTRONIX TM503 POWER MODULE
FAIRCHILD INDUSTRIAL PROD T-5000-04 NSFP T500004
: 800 - INFINEON PEB2026TPV1.1.
Honeywell Magnetic Speed Sensor Motion Transducer 3040A .3040A -
Fairchild/Kendall Pressure Regulator Model #10
Mazda Miata Airbag Power Supply Module Air Bag 1990 1991 1992 1993
Fujitsu 9600 E16B-3012-R040 v.03 Circuit Card
USHIO 8018 NSFP 8018
FAIRCHILD 7818KC PARTS - 9
Wescom 3617-00 Signal Test Module ISS.1
50 Fairchild MJE3055 NPN Power Transistors T0-220
Fairchild Model 10 pressure regulator 1/4"npt 0-150psi w/Low Flow 10262L NIB
FS150R12KE3G EUPEC / INFINEON MODULE
Altera EPM7128ELC84-15 MAX 7000 CPLD 84-PLCC old stock
Modicon TSX Quantum Power Supply Module 140CPS11420 115/230vac
FANUC MODEL A06B-6077-H111 POWER SUPPLY MODULE
FUJITSU FL4SXC8V USPP FL4SXC8V
M965A1072 MODUTROL MOTOR
Genuine Microchip PICSTART PLUS Flash Upgradable Programmer for PIC
Uticor Programmable Display 180-42A1N032R0 13794
FAIRCHILD MODEL 10 PRESSURE REGULATOR 10143CL IN BOX
Infineon Eupec IG FP25R12KT3
100x Fairchild 2SA940 A940 AMP Output Transistor TO-220
Sun 300-1497 DC Input Power Supply Module Type D139
FAIRCHILD INDUSTRIAL PROD MPLT70SRV1515 NSFP MPLT70SRV1515
Fujitsu 9600 E16B-3006-R940 B1DK1A v.02 Circuit Card
MDI / CRT CONTROL PANEL UNIT A02B-0051-C012 FUJITSU FANUC CNC VERT MILL
Fujitsu 9600 E16B-3001-R381 IPC v.01 Circuit Card
GE Fanuc IC693ACC335A Axis Term Board UN
TT250N16KOF EUPEC / INFINEON POWER MODULE
2 Infineon Eupec IG FP15R12KE3
FUJITSU FC96121 - SNP5JMSCAA
Uticor 76538 Message Display Rev A 115/230V AS-IS
FAIRCHILD 65832F PNEUMATIC PRESSURE REGULATOR IN BOX
Dell Poweredge 6650 Power Supply Module 86GNR 7000245-0000
RAPID-AIR CONTROL BOARD 69100036
RECONDITIONED FANUC POWER SUPPLY MODULE A06B-6091-H130
Mitsubishi HC-MF13 AC Servo Motor in box box Free Ship
MAGPOWER DFP DANCER/FOLLOWER POSITION SENSOR
Infineon XC2000 microcontroller SK-XC2265N Starter Kit
FC9580DCC1 I11 Fujitsu Flashwe DCA2-DCC1 4500 DCC
FAIRCHILD INDUSTRIAL PROD 66162EK NSPP 66162EK
FAIRCHILD PRESSURE REGULATOR 4034A
FAIRCHILD INDUSTRIAL PROD MPLT70SRV1515 NSFP MPLT70SRV1515
BOSCH PNEUMATIC ROTARY ACTUATOR 0822934204 FROM L1
ANALOG DEVICES DAC8408F ; DAC8408 10 .
FUJITSU FANUC A02B-0054-C002 MD1 / CRT UNIT PANEL ENSHU YUASA AM-1547 CNC MILL
7 XC2V2504FG456CES Xilinx XC2V250-4FG456CES VIRTEX II
Infineon Eupec IG FF300R12KT3
FANUC POWER SUPPLY MODULE A06B-6087-H115
GE 22D135G4 Control Coil 380/460V 50/60H style
TRS TR SYSTEM INTERFACE MIPC-Q-TFT MIPCQTFT LENHARDT
LOT OFEUPEC/INFINEON FZ1600RF6C OR FZ1600RF6C_B2 MODULE
FAIRCHILD INDUSTRIAL PROD 4513AI NSFP 4513AI
5 INFINEON FS25R12YT3
FAIRCHILD MODEL 95 GAGE GUARD PRESSURE REGULATOR 10IN WC ~ 10PSI 1/4NPT 49715
42549 Wright CD30L-1-19448 Enclosure CD 30
Fujitsu FC9607HRL4 High Speed RCV Unit
23560 Automation Direct D2-12TA Output Module 18-110 VAC 0.3A
FAIRCHILD INDUSTRIAL PROD MODEL-10 USPP MODEL10
VERY NICE RDN WHEDCO TOUCHPANEL MODEL 73005044
POWER SUPPLY FUJI ELECTRIC FDS-03FSQ FUJI FUJITSU DENSO WORKING
Microchip PIC16F628 PIC16F628A I/P 20Mhz PICs
Fujitsu / ICL 003-023135-002 Orion POS Barcode Scanner / Type 51495/001
6R1MBI100P-160-04 Manu:FUJI Encapsulation:MODULEPower-Supply Monitor with
Fanuc Series O-TT Operator Panel w Monitor_Fujitsu N860-3127-T010 01A_KF-M7099H
Allen Bradley 1771-P4S/B Power Supply Module
FAIRCHILD INDUSTRIAL PROD EB-02110 NSPP EB02110
ALTERA PART# MP20K600BC356AA 240 PIECE LOT IC
Carrier HK05YZ007 Pressure Transducer
Fairchild Hiller Stratos Model 64 Pressure Regulator
UniOP HMI Panel Operator Interface CP02R-04-0042
Fujitsu 9600 E16B-3009-R150 B16DLA v.04 Circuit Card
50 x RURP3060 FAIRCHILD 30A 600V Ultrafast Diode
FAIRCHILD MODEL 4000 PRECISION REGULATOR CAT # 4034
BP Microsystem FP-ACTEL-II Silicon Sculptor II Actel Device Programmer
100x Fairchild 2SA940 A940 AMP Output Transistor TO-220
FUJITSU FANUC PULSE GENERATOR A860-0200-T021 A8600200T021 A860 0200 T021
UTICOR PMD 300 PROGRAMABLE MESSAGE DISPLAY 76547 REV. A
17: Fairchild 9N51 / 7451
SIEMENS POWER SUPPLY MODULE 6ES5-931-8MD11
1 10 XILINX XCS10
Tektronix PS 501-1 Power Supply PS501 Plug-in Module for TM500 Series
Frequency Devices 9016 amplifier/filter
5pieces ALTERA MAX EPM7256SQC208-15N IC IC's BX5
pall industrial hh8630LL35 differential pressure switch
PARKER PS517300 VALVE KIT 4 Available PL517300 for GG20025B01 020322
EP20K200RC240-3 EP20K200 Altera Programmable Logic Device Family
FAIRCHILD INDUSTRIAL PROD 63232NS NSFP 63232NS
POWER SUPPLY FUJI ELECTRIC FDS-26-26FW FUJI FUJITSU DENSO WORKING
Maxim MAX5040 Voltage-Tracking Controller Evaluation Kit
FAIRCHILD 4513A PNEUMATIC VOLUME BOOSTER 3/8" NPT CONDITION
XILINX VIRTEX 6 XC6VLX195T FFG1156 AGW1041 EX ROHS READY FOR REBALL VIRTEX6
3 pcs Altera EPM5032LI-25
Tegal RF Generator DC Module Power Supply CE 1029-00201 J
Delta Electronics DPS-520BB 520W Power Supply Module