PCA-6753

PCA-6753
PCA-6753
PCA-6753

　万力轮胎希望部署覆盖轮胎制造全生产流程的MES系统，统筹管理生产制造、技术管理、质量跟踪、仓储物流等数据信息。经过对多家MES系统性能及实施经验等方面的综合比较，万力轮胎终决定采用罗克韦尔自动化的MES制造执行系统解决方案。
　　这就要归功于小罗在轮胎行业拥有超过30年的丰富经验，在轮胎行业拥有专业的团队帮助企业落地智能制造方案，可以在方案开发和实施过程中与客户实现紧密配合，曾帮助的几大轮胎品牌实施智能工厂建设。
在部署MES系统前，小罗的项目组成员进行了详尽的调研工作，对企业整个的业务流程进行了的梳理及改善，定制化开发了整套的MES解决方案—集所有的功能系统在同一个软件平台的FactoryTalk ProductCenter(FTPC)，终实现了对万力合肥工厂生产过程的全覆盖，从原材料、密炼、半制品、成型、硫化、终检到后入库，包括以下六大模块：
　　⊙原材料/产品模块可实现存储管理、订单处理、库存管理和补货、资源跟踪、具备防错机制。
　　⊙密炼模块具备工厂设备的接口，可实现对整个过程的测和控制、在制品跟踪、配方和标准作业程序管理、具备防错机制，集成了RFID系统。
　　⊙半制品模块可实现基于PlantPAx系统的流程控、生产路径控制、固化测(Curing Monitoring)、工艺流程和应用程序的模块化解决方案。
　　⊙成型模块可实现操作跟踪、轮胎制造测、生产控、设备综合效率分析，并集成了RFID系统。
　　⊙硫化模块可实现视觉检查、设备综合效率分析、测/控制和PDA操作。
　　⊙终检模块可实现质量状态和缺陷跟踪、生产数据收集等功能。
在MES系统平台上，万力合肥工厂可以统筹管理生产制造、技术管理、质量跟踪、仓储物流和销售经营等数据信息，同时实现全生产流程的信息化管控。此外，通过MES系统这座桥梁，生产控制系统与ERP系统的数据实现了双向无缝对接，与集团各类信息系统平台进行数据交互，完善了企业信息化管理平台系统。

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