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PPT Vision 411-0144
- 品牌：数据采集卡
- 规格：进口正品
- 材质：采集卡
- 货期：1-2天
- 简称：工控机主板
- 更新时间：2019-11-24
-
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陈经理 先生（销售经理）
- 举报
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PPT Vision 411-0144
PPT Vision 411-0144
PPT Vision 411-0144
数控机床作为一种柔性的、能的自动化机床，很好地解决了复杂、精密、小批量和多品种的零件加工问题。随着数控机床设备在工业的广泛应用，其运行的性也显得愈发重要，的数控机床设备可以有效保护操作人员的人身，避免设备的频繁故障，提高企业的生产力水平。
为了提高设备的等级，某动力公司位于的生产基地于2012 年启动了设备防护改造工程，希望通过对机械加工设备的升级改造，避免由于设备功能的缺失或不完善可能导致的隐患，满足长远的 EHS目标，进一步提升企业的市场竞争优势。
先让们看看这家改造企业的背景：
该公司是一家多元化的动力管理公司，其生产的电力、流体动力和机械动力产品广泛应用于建筑、飞机、卡车、汽车、机械以及各种商业设施，年销售额超过200亿美元。此次改造的工厂是其位于的28个制造基地之一，主要生产各种液压弯头、接头和管件等产品。
三重挑战，如何个个击破?
本次整改项目共涉及65台套设备的机器改造，其中难度的是20台 MAZAK数控机床的系统改造。
先，作为企业生产的核心设备， MAZAK数控机床的改造方案稳妥，只可成功，不可失败。此外，MAZAK数控机床设备的使用率，设备每天工作16个小时，每小时开门20次，一年总计11.2 万次的开门次数，这要求所用方案可靠和耐久，可以耐长期高负荷的运行条件。
令企业头痛的是，原设备的PLC 系统代码被保护，由于不能获得原设备 PLC的代码，改造时无法对设备做内部改变，但同时又要满足数控系统机器的防护要求，新方案需要一个创新的设计思路。
总结来说，此次升级改造需要的不仅仅是系列产品，而是一个针对现有数控机床特点而设计的、完整的定制化解决方案。
好产品 ， 更要有好的解决方案!
凭借在美同类项目的成功应用经验，以及遍布各地的专业而快速的销售和执行队伍，罗克韦尔自动化针对工厂现有设备的具体情况，为其量身定制了系统升级方案。
改造前，数控机床设备的均采用单回路形式，改造目标是实现级别category 3。
先，罗克韦尔自动化的项目实施团队反复多次和工厂多个部门讨论，查找资料，吃透原机器结构和控制原理，熟悉机器的各种状态，包括：设置、数控编程、运行(手动和自动)、小批次和大批量、维护和调试状态等，新改造方案考虑上述各个方面。
在充分了解设备情况后，实施团队严格遵循机器标准(ISO 13849 和 IEC 62061)，增加防护系统并嵌入到现有系统中运行。
整体逻辑图如图1所示，新系统按照SIL 3标准来设计，新旧系统独立而又并列运行，而且并行的输入、串行的输出将新系统和旧系统的措施有机结合起来，这种冗余的结构设计是方案的一大亮点，保证了系统的稳定运行。
为保证改造方案的化，本次改造采用原型机试制和批量生产的方式。改造前，这些数控机床设备就在长期高负荷地运行，所以改造方案满足苛刻的运行条件，不适宜一开始就批量改造，所以用19号机器先行改造，运行2个月后，针对效果提出进一步改进措施，而后全部用更新后的方案批量改造。
机器的耐久和稳定运行是本次改造的重要目标，为达成该目标，除了采用冗余的系统架构外，实施团队还采取了一系列的措施，包括：浮动推拉门、防震设计、通风防尘设计和备用回退选项等。
FAIRCHILD 2832 PLUNGER OPERATED PRESSURE REGULATOR
Wellon WL-FBGA56-56P FBGA56 Spansion Fujitsu adapter
Fairchild/Kendall Pressure Regulator Model #10
Mitsubishi Melsec PLC Module FX-2DA Over 95% in box Free Ship
Lexus Power Supply Module 8967053010
42561 Telmecanique XG4320 MMI Controller 24V 1.2A
MODICON AS-B355-001 OUTPUT MODULE FREE SAME DAY SHIPPING USA
Maxim Max8724E 8724E TQFN 28pin A195
Fujitsu 9600 E15B-0080-C002 MODEL # F80D0-FMUL 5 1/4"
7693 Baldor CD5318 Motor 1Hp 1750 RPM 5A 180V FR: 56C
Acme Transformer Part # T-3-53316-3S PART # TP-53316-3S
50Original Microchip PIC16F876A-I/SP 16F876A DIP m
FUJITSU N860-3366-T00201A KEYBOARD
Fairchild EMC-10 Interference Analyzer 20Hz-50KHz
genuine power supply Yamaha AW16G digital work station unit cable module
Fujitsu 9600 B16DLE E16B-3009-R152 Digital Line Card
50 Fairchild 2N3020 Transistors NOS 1977 Date Code FSC
VISHAY 16RIA120 NSPP 16RIA120
Supermicro PWS-0035 SP252-TC Module for PWS-0035
100Original Microchip PIC16F628 PIC16F628A-I/P m
HUMPHREY 125-4E1 1/8 SINGLE SOL. 4 WAY VALVE
IC MAXIM DIP-20 MAX038CPP
23056 Horton Automatics 22307800 Variable Speed DC Motor 1/4 HP 1725
3 pcs Altera EPM7128STC100-15 MAX 7000 CPLD 100-PQFP
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AT & T Power Module 1 Safety Isolation Transformer 3301A B
VDL ETG 4722-031-0198.3 USPP 472203101983
Phoenix Contact FL Cats Terminal Box 2744610 CH NO 3001057260
ALLEN-BRADLEY 809S-AB010A1 AC Current Relay FREE USA Shipping
Fujitsu FLM-2400 FC9608HCM1-104 FLM2400
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Fanuc A860-0055-T061 Tape Reader Unit 6724 Mazak Fujitsu A8600055T061 Workin
Uni OP Operator Interface MD00R-02-0045 NIB
MAXIM MAX8774 AMD CPU POWER SOLUTIONS 40-PIN TQFN
VARTA BATTERIES 2V150H FNFP 2V150H
Fairchild Pneumatic Volume Booster Model 20
20PCMAXIM MAX8724E 8724E QFN28 IC Chip A29
GE FANUC IC200PWR102E POWER SUPPLY MODULE XLNT
40477 Telemecanique LC1F185 Contactor 600V 185 Amp 3 pole
10PC MAXIM MAX712CPE / MAX712EPE DIP-16PIN IC J19
TRICONEX TRICON 3636R RELAY OUTPUT MODULE
5063-2146 Agilent/HP AC Coupler - # 5062-7303
Power Supply P-Duce DC converter 5V isolated 2A module
1990 Ford Mustang Airbag Module Power Supply
10- ALTERA APEX EP20K600EBC652-1X WARRANTY
VEEDER-ROOT PDC1 PRODUCTION DATA CONTROL 793506-260 20W
Fujitsu 9600 E16B-3007-R130 ASWOCD v.03 Circuit Card
HDG-0405 ANALOG DEVICES HDG0405 FACT BOX AD ANALOG DEVICE ANALOG DEVICES
BAT54 SMT Schottkey Diode 30V 200mA SOT-23 Fairchild 2600
FAIRCHILD 65832F PNEUMATIC PRESSURE REGULATOR IN BOX
VDL ETG 4722.025.8131 NSPP 47220258131
FAIRCHILD INDUSTRIAL PROD TT7800-002 NSPP TT7800002
5x MAXIM MAX4411ETP 4411E TP QFN 20pin Power IC ChipShip From USA
Siemens Allis Contactor 200A Quality USA Coil 125vdc
POWER SUPPLY FUJI ELECTRIC FDS-26FSH FUJI FUJITSU DENSO WORKING
Fujitsu 9600 E16B-3014-R190 PSCCPM v.04 Circuit Card
Fujitsu Fanuc Velocity Control Unit A06B-6035-H422 H423 A20B-0004-0170/10D T95
FANUC ALPHA POWER SUPPLY MODULE A06B-6091-H145
Fairchild Schlumberger 147-A2656-01 147A265601 Kit NOS
FAIRCHILD CONVAC CSMS3A BS WAFER RINSE COAT DEVELOPE PROCESSPCB BOARD
TT215N20KOF EUPEC / INFINEON 6SY7000-0AB07
FUJITSU CG01000-476701 SCANAID CONSUMABLE KIT FOR M4097 SERIES & FI-4640S & FI..
FANUC FUJITSU OPTION UNIT A02B-0048-C540 A02B0048C540 A02B 0048 C540 A02B M
ALTERA EPF81188AQC208-2 DISCOUNT PARTS QUANTITY-1
Xilinx XVLX60-11FF1148C - 9
QVS VPG-H Device Tester HDMI VIDEO PATTERN GENERATOR
FAIRCHILD INDUSTRIAL PROD 15332 USPP 15332
FZ600RE3 INFINEON / EUPEC MODULE
30403 Allen Bradley CD-273 Contactor Coil 460-480V 60Hz
VEEDER-ROOT PDC1 PRODUCTION DATA CONTROL 793506-260 20W
Power One 2V 150A F2 Module 57424-1 Tested Power Supply Teradyne 405-096-00
H11L1 DIP-6 H11L1M Fairchild 6-PIN OPTOISOLATORS LOGIC OUTPUT IC
FAIRCHILD TFI5221-40 TRANSDUCER TFI522140
20P Maxim MAX8770 Max8770GTL Acer Aspire 5680 5685WLMi
100x MAXIM MAX8725ETI MAX 8725E TI QFN28 IC Chip
2 Infineon Eupec IG FP15R12KE3
FUJITSU FANUC A06B-6045-H001 H002 VELOCITY CONTROL ENSHU YUASA AM-1547 CNC MILLC
BMWFan ResistorRegulator_04-20105_6_SERIES OEm
Gemini PL-9 Power Supply and Light Module
TSI Target Systems IDT-4000 Industrial Display Terminal PS 4110 I/04155
ANALOG DEVICES 233K FREQUENCY CONVERTER 7-PIN
SIEMENS 500-2151-A POWER SUPPLY MODULE 5002151A
MAXIM MAX1887EEE SSOP 16pin Power IC ChipShip From USA
Fairchild 553-A2-B2-B1 Alarm Relay Robertshaw
Siemens TXS1.12F10 Power Supply Module
Fujitsu Fanuc Power Unit A14B 0026 B002 A14B0026B002
Sick LCU-AMNC Power Supply Module
Fairchild MPL70RV1515 Pressure Regulator
Fairchild - Regulator Model #81442 - 0-60 psig 1/4"NPT
TTB6C135N16LOF EUPEC / INFINEON POWER MODULE
TRIONIC TR-7-R USPP TR7R
TOP2011Programmer 2500Device for MCU PIC Flash EEprom
FUJITSU HY575201W06000R TEAMPOS 3000XL2 BLK CEL440 1GP WEPOS DEPOT WARRA
FUJITSU INPUT UNIT A14B-0061-B102 A20B-0007-0340 FANUC STRIPPIT CNC
Gems Zener Barrier Safe Pak 42740
VOLGER KAGA COMPONENTS SP30U-0533T POWER SUPPLY MODULE IN BOX
USB Eight 8 Channel Relay Output Module Board for Home Automation - 12V
FAIRCHILD VALVE 30252
1X AD567SD/883B ANALOG DEVICES DAC 1-CH 12-Bit 28-Pin SBCDIP AD567
FUJITSU FANUC A02B-0054-C002 MD1 / CRT UNIT PANEL ENSHU YUASA AM-1547 CNC MILL
ALLEN-BRADLEY 809S-AB010A1 AC Current Relay FREE USA Shipping
Fujitsu 9600 E16B-3009-R240 8TDT v.01 Circuit Card
A/C Blower Fan MotorOEmResistorRegulatorfor_Saab 9-51999-to-2004
FAIRCHILD INDUSTRIAL PROD 57687 USPP 57687
LOT OFEUPEC/INFINEON FZ1600RF6C OR FZ1600RF6C_B2 MODULE
26010 Allen-Bradley 595-A Auxiliary Contact 600VAC Series C
MINI REGULATOR 40PSI MAX SUPPLY FAIRCHILD Z19648-1
FAIRCHILD INDUSTRIAL PROD G-35-2-2-R USPP G3522R
Dell PowerVault 725N Network Server Power Supply module 03W764 DPS-250LB C
VLIER S48A NSFP S48A
FW4500 IFA2-U833
TT250N1200KOF EUPEC / INFINEON POWER MODULE
100X PIC12F683-I/SN PIC12F683 MICROCHIP SOP8 K49
Altera EPM5128JC-1 old stock
HONEYWELL RELAY R882C 1007 24V DPDT SWITCHING
BMWBlowerFan ResistorRegulator99-063_SERIES
FAIRCHILD 30222R
FAIRCHILD INDUSTRIAL PROD 10213BP NSFP 10213BP
400 Microchip Wafers IC 405 MP Code: A5AF17TQSI20 Sealed Package
FUJITSU FANUC INPUT UNIT A14B-0061-B104 02 A14B 0061 B104
5 ~ FAIRCHILD # TMC22071AR1C IC VIDEO DIGITIZER GENLOCKING 68-PIN PLCC
Xilinx XC2V3000-5BG728C FPGA Virtex-II Family 3M Gates 32256 Cells D/C 0241
Fujitsu 9600 PSDCCK E16B-3018-R620 DCC Circuit Card
VICOR AC INPUT FRONT END MODULE VI-AIM-C1 Qty 2
FAIRCHILD T5221-40 TRANSDUCER VALVE 4-20/10-50mA XLNT
FAIRCHILD 4516 AIR PNEUMATIC VOLUME BOOSTER LOAD 250 MAX SUPPLY 29649
WITH WARRANTY - Retail 873USD/
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36592 Mepsco Inc. B40013 Spring Assembly 6mm Wire 4-1/8 Long
HP A5201-69203 SUPERDOME POWER MODULE BOARD BACK PLANE
42562 Modicon 110CPU31101 AC Power Supply I/O Module 115V 50/60Hz
BSM200GA170DN2E3256 BSM200GA170DN2_E3256 EUPEC INFINEON
Skynet Electronic ADT-930C "AT" Power Supply Module
FUJITSU PWR FC9602PWR1 Module XLNT
FAIRCHILD INDUSTRIAL PROD 24CC30160200 USPP 24CC30160200
Infineon Eupec IG module F4-75R12KS4 F475R12KS4
Monitor Lab Spare Parts High Voltage Power Module 855-022100
FAIRCHILD INDUSTRIAL PROD 63142 NSPP 63142
FAIRCHILD INDUSTRIAL PROD 14877 NSFP 14877
VIKING PS-1 USPP PS1
HONEYWELL RELAY R882C 1007 24V DPDT SWITCHING
LOT OFEUPEC / INFINEON T860N30TOF VT THYRISTOR T860N30TOFVT
EMC 071-000-462 Power supply blower module API4SG10
Fujitsu 9600 E16B-3008-R540 PBC v.03 Circuit Card
Maxim MAX8771 MAX8771GTL QFN48 Chipset
ELITE ENGINEERING CIRCUIT BOARD MB VERSION 1.0
6~ MAX708 CSA514 Maxim IMP708 Voltage supervisor
DATA I/Q 3980xpi device programming system
Fujitsu Flashwe APS 48 Small Power Supply System HA15L-0001-C061
Xeltek - SuperPro 5000E Universal IC Device Chip Programmer
Vintage Bakelite GE Form Six 6 Multiplier
UNKNOWN MFG. RELAY HEATER 4 EACH A T 4.8 & 2 EACH AU 5.4 LOT OF 6
MAXIM MAX1993ETG QFN 24pin Power IC ChipShip From USA
FAIRCHILD SOLID STATE MICROWE SOURCE 6.505-6.945 GHz
EZ Logic 032005 Power Supply Adapter Module
600 Maxim MAX811TEUST 4-Pin μP Voltage Monitors with Manual Reset Input
LOT OFT860N36TOF VT EUPEC / INFINEON THYRISTOR T860N36TOFVT
14 x Various Transformers s
FAIRCHILD INDUSTRIAL PROD 20833 NSFP 20833
Square D 8502 EG2 Size 3 Contactor Nema 1 Enclosure Style but look $ NIB
Xilinx XC95144XV-7TQ100C XC95144XV 95144 PLD IC X 10
TRUMPF PUSHBUTTON CONTROL OPERATOR INTERFACE 90514-U929
Magnetic Starter Combo GE CR308B1041AXATDAE USA MADE N/R
10 x AD96687BQ AD96687 Analog Devices Ultra Fast ECL Dual Comparator
FANUC POWER SUPPLY MODULE A06B-6087-H137
FBM54DB FUJITSU
IDEC Izumi PFJ-N161U - - Factory Sealed
30Microchip PIC16F877A 16F877A I/P DIP
POWER SUPPLY FUJITSU FDS-18ES FUJI FUJITSU DENSO WORKING
Siemens Simatic S5 Digital Output Module 6ES5445-3AA12
Dell J1540 PS DELL 500W HOT SWAP MODULE FOR POWEREDGE 2650 SERVER
Fujitsu 9600 PSDCCK E16B-3018-R620 DCC Circuit Card
Infineon Eupec IG FF300R12KS4
MSA MiniOX Responder Oxygen Detector P/N 710965
CUTLER HAMMER 10251H28A 600V LARGE COMPACT PUSH BUTTON ORANGE
Fairchild 10232 Model 10 3/4"NPT Pressure Regulator
SQUARE D PRESSURE SWITCH 9012 GBW-21
Fujitsu FC9607HTL1 Iss.09 HT2H-LR1B SNPQBX95AB SNPQBX9
SUN 370-5398 Power Supply Module 420W
Allen Bradley 1771-0A Output Module
XC2V3000-4BF957C Xilinx FPGA XC2V30004BF957C 4pc
Fujitsu M1603SXU E210-9900-T080 Hard Drive Adapter With
Fanuc Fujitsu MDI Operator Option Unit #A04B-0401-C209
Fujitsu Flashwe APS 48 Small Power Supply System HA15L-0001-C061
FAIRCHILD INDUSTRIAL PROD TB5226-40 NSPP TB522640
10 x TCA3727 INFINEON 2-Phase Stepper-Motor Driver
ALLEN-BRADLEY 700-C2 RELAY CONTACT PACK OF 6 NIB FROM AB2
Fujitsu 9600 E16B-3009-R560 A3VTKA v.02 Circuit Card
Fairchild DM7438N Ic Chip - No Box
7352 13788200A 4QX Power Supply
Fujitsu 9600 E16B-3008-R620 BMWRCA v.02 Circuit Card
AND ORIGINALBSM400GA170DLC EUPEC / INFINEON MODULE
Acopian 5EB150 Power Module 5VDC
VERO VERTOTEC 116-010080E POWER SUPPLY MODULE PK SERIES BIVOLT PK60 60W PK60-
FUJITSU F10L-0796-S100#WH F79D-DSW DISPLAY TELEPHONE
40758-800-01 Allen Bradley Operating coil sz 5 4075880001 N60
PPT Vision 411-0144
PPT Vision 411-0144
数控机床作为一种柔性的、能的自动化机床，很好地解决了复杂、精密、小批量和多品种的零件加工问题。随着数控机床设备在工业的广泛应用，其运行的性也显得愈发重要，的数控机床设备可以有效保护操作人员的人身，避免设备的频繁故障，提高企业的生产力水平。
为了提高设备的等级，某动力公司位于的生产基地于2012 年启动了设备防护改造工程，希望通过对机械加工设备的升级改造，避免由于设备功能的缺失或不完善可能导致的隐患，满足长远的 EHS目标，进一步提升企业的市场竞争优势。
先让们看看这家改造企业的背景：
该公司是一家多元化的动力管理公司，其生产的电力、流体动力和机械动力产品广泛应用于建筑、飞机、卡车、汽车、机械以及各种商业设施，年销售额超过200亿美元。此次改造的工厂是其位于的28个制造基地之一，主要生产各种液压弯头、接头和管件等产品。
三重挑战，如何个个击破?
本次整改项目共涉及65台套设备的机器改造，其中难度的是20台 MAZAK数控机床的系统改造。
先，作为企业生产的核心设备， MAZAK数控机床的改造方案稳妥，只可成功，不可失败。此外，MAZAK数控机床设备的使用率，设备每天工作16个小时，每小时开门20次，一年总计11.2 万次的开门次数，这要求所用方案可靠和耐久，可以耐长期高负荷的运行条件。
令企业头痛的是，原设备的PLC 系统代码被保护，由于不能获得原设备 PLC的代码，改造时无法对设备做内部改变，但同时又要满足数控系统机器的防护要求，新方案需要一个创新的设计思路。
总结来说，此次升级改造需要的不仅仅是系列产品，而是一个针对现有数控机床特点而设计的、完整的定制化解决方案。
好产品 ， 更要有好的解决方案!
凭借在美同类项目的成功应用经验，以及遍布各地的专业而快速的销售和执行队伍，罗克韦尔自动化针对工厂现有设备的具体情况，为其量身定制了系统升级方案。
改造前，数控机床设备的均采用单回路形式，改造目标是实现级别category 3。
先，罗克韦尔自动化的项目实施团队反复多次和工厂多个部门讨论，查找资料，吃透原机器结构和控制原理，熟悉机器的各种状态，包括：设置、数控编程、运行(手动和自动)、小批次和大批量、维护和调试状态等，新改造方案考虑上述各个方面。
在充分了解设备情况后，实施团队严格遵循机器标准(ISO 13849 和 IEC 62061)，增加防护系统并嵌入到现有系统中运行。
整体逻辑图如图1所示，新系统按照SIL 3标准来设计，新旧系统独立而又并列运行，而且并行的输入、串行的输出将新系统和旧系统的措施有机结合起来，这种冗余的结构设计是方案的一大亮点，保证了系统的稳定运行。
为保证改造方案的化，本次改造采用原型机试制和批量生产的方式。改造前，这些数控机床设备就在长期高负荷地运行，所以改造方案满足苛刻的运行条件，不适宜一开始就批量改造，所以用19号机器先行改造，运行2个月后，针对效果提出进一步改进措施，而后全部用更新后的方案批量改造。
机器的耐久和稳定运行是本次改造的重要目标，为达成该目标，除了采用冗余的系统架构外，实施团队还采取了一系列的措施，包括：浮动推拉门、防震设计、通风防尘设计和备用回退选项等。
FAIRCHILD 2832 PLUNGER OPERATED PRESSURE REGULATOR
Wellon WL-FBGA56-56P FBGA56 Spansion Fujitsu adapter
Fairchild/Kendall Pressure Regulator Model #10
Mitsubishi Melsec PLC Module FX-2DA Over 95% in box Free Ship
Lexus Power Supply Module 8967053010
42561 Telmecanique XG4320 MMI Controller 24V 1.2A
MODICON AS-B355-001 OUTPUT MODULE FREE SAME DAY SHIPPING USA
Maxim Max8724E 8724E TQFN 28pin A195
Fujitsu 9600 E15B-0080-C002 MODEL # F80D0-FMUL 5 1/4"
7693 Baldor CD5318 Motor 1Hp 1750 RPM 5A 180V FR: 56C
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