CM-4060-08

CM-4060-08
CM-4060-08
CM-4060-08

安装罗克韦尔自动化PlantPAx 过程控制解决方案，其中包括：
　　• 通过共享的现有光纤网络连接到服务器的Allen-Bradley ControlLogix PAC
　　• FactoryTalk View、FactoryTalk Batch和 FactoryTalk Historian
　　• Allen-Bradley PowerFlex® 变频器
　　• E3 智能过载继电器和控制机构
　　• 通过现场总线连接到ControlLogix PAC 的Endress+Hauser 仪表
　　• 战略维护合同、团队支持合同以及 FactoryTalk Asset Centre
取得的成果
　　• 基于S88 标准的整套过程解决方案
　　• 缩短产品上市时间
　　• 提高产能
　　背景
　　业界的个人洗涤用品公司PZ Cussons 投资新建了一家高速洗涤液生产厂，大幅提高了公司产能并从更加的生产过程中获益。这家公司的旧厂区曾在过去很长一段时间内发展得生机勃勃，但其产量却达不到规模经济的要求，难以满足业务需求。过去，这个厂区几乎在所有生产阶段都出现过操作员过多干预的问题，这经常会造成不希望出现的产品差异。
　　该公司了解到生产操作中其实可以节省大量成本，并且意识到只有现代化的过程工厂才能实现这一目标。
　　面临的挑战
　　作为改进其英供应链并实现现代化的一部分，PZ Cussons 决定利用现代化过程自动化基础架构提供的控制和可视化功能。在明确建造一家新的英生产工厂的可行性时，公司意识到旧厂区的大量现有过程设备很难满足现代化生产环境的需求。
　　这是该公司选择罗克韦尔自动化及其战略联盟合作伙伴Endress+Hauser 所提供的业内的产品和服务的原因之一。解决方案完全符合ISA S-88 标准且利用联网仪表和路由阀，此外，罗克韦尔自动化集成架构意味着通用的软件环境和可扩展性，可地简化安装和跨生产线升级的过程。
　从“全新设计”开始，PZ Cussons 认识到许多方面都能够节省成本并不必要的成本。为了在库存和交付方面进一步节省成本，公司还希望采用更精益的生产流程。
　　该公司面临的主要挑战是如何使过程中的所有步骤都可见并使所有参数都保持在运行允许范围之内。应对这一挑战需要采用极其的批处理系统、混合系统和计量系统，并要求这些系统之间不仅能够彼此通信，还能够与办公室中的主控制系统通信，而且能通过的外部网与外部供应商进行通信。
　　解决方案
　　利用由罗克韦尔自动化设计和不断改进的设备，以及由Endress+Hauser 设计和调试的仪表和现场总线网络来开发和控制全新的加工和生产操作。
　　项目的实施过程充分利用现场总线设备所提供的灵活性、改进的生产以及诊断数据。这为PZ Cussons 实现了程度的过程可见性，并且能够控制的设备远远不止旧厂区中所配的设备。这种新方案帮助公司实现了预期的成本节省，而且还了许多会增加不必要成本的过程变量。

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