cPWR-59105

cPWR-59105
cPWR-59105
cPWR-59105

　(2) 工艺质量管理
　　质量管理主要是根据ISO9000的要求，建立快速、、全过程的质量反馈、质量处理和质量跟踪机制。本模块根据主数据管理模块的工艺质量标准，对生产过程中的数据进行检验分析，以确保产品的质量。通过检验批次的建立能实现生产数据的追踪和管理，并能把生产过程中的异常数据反馈到生产现场，从而能够对生产进行及时的调整与改进。并能对某些数据进行报提示，使得用户可以更快的发现问题，制定解决措施，进一步。
　　本模块的另一个重要功能是过程质量评测，过程质量评测是对某个周期内生产的牌号根据《浙江中烟生产过程质量测评方案》的标准进行评测，如工段、工序段以及工序的NY值和值以及工艺质量参数的DPMO值、Q值、均值和方差。
　　(3) 设备管理
　　设备管理包括设备润滑、设备维护保养以及设备维修及停开机。系统能自动提醒需要周期性维护的设备，使设备能及时的得到保养和维护。统计设备维修情况，对设备在维护、保养以及停机检修的开始时间、停机时长、停机原因等信息进行统计，用户通过报表可以清晰的得到备件耗用情况，设备运行效率和故障分析统计等信息。
　　(4) 主数据管理
　　MES从PDM得到BOM生效规则和工艺质量参数等数据，并对各数据提供查询、新建、生效和归档等功能，保证生产按照相应的工艺标准进行生产。
　　三、平台技术
　　杭州卷烟厂MES系统的开发平台为罗克韦尔自动化的FactoryTalk ProductionCenter平台。该平台可以将生产中的流程抽象成不同的对象，从而为开发提供了方便，对于数据库表的操作也是通过对象来完成，减少了开发的难度，而且该平台能使MES与企业的其它应用系统及底层设备的集成。FactoryTalk Production Center平台是一个关键任务平台，特别针对于需要进行实时生产管理的工业型应用。该平台可以保证实时生产数据和企业管理信息(如ERP、PDM等)的同步，也能保证意外情况下车间生产的持续运转。
　　FactoryTalk Production Center平台采用的3 层J2EE架构， 可以独立于Windows、Solaris或者Linux操作系统运行，并支持当前主流的数据库平台。该平台可灵活配置适用于各种类型复杂的工厂企业，满足工厂级或者企业级应用要求。生产和质量管理构成了FactoryTalk Production Center的核心平台，可以灵活地创建复杂的实时生产环境，帮助企业跟踪和提高产品质量，实时控生产速度和控制损耗，从而提高企业管理能力，有效缩短生产周期。
　　FactoryTalk Production Center平台同时支持Ja和http/https客户端程序和脚本，可同时适用于高速和缓慢的网络及便携式设备。利用FactoryTalk面向服务的架构(SOA)，可以非常容易地与其支持FactoryTalk的应用软件和硬件共享信息资源，也可以轻松地实现与第三方系统的数据共享。
　　FactoryTalk Production Center平台是一个推进制造业走向成熟的企业级信息解决方案，它将每天的生产数据自动记录并进行转换，将设备资产、生产资源、供应商和质量信息与跟踪机制相结合，以实现真正可视化与完善的制造过程控制。

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