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HARRIS XD-200 9400-0956-01
- 品牌：数据采集卡
- 规格：进口正品
- 材质：采集卡
- 货期：1-2天
- 简称：工控机主板
- 更新时间：2019-12-08
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陈经理 先生（销售经理）
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HARRIS XD-200 9400-0956-01
HARRIS XD-200 9400-0956-01
HARRIS XD-200 9400-0956-01
数控机床作为一种柔性的、能的自动化机床，很好地解决了复杂、精密、小批量和多品种的零件加工问题。随着数控机床设备在工业的广泛应用，其运行的性也显得愈发重要，的数控机床设备可以有效保护操作人员的人身，避免设备的频繁故障，提高企业的生产力水平。
为了提高设备的等级，某动力公司位于的生产基地于2012 年启动了设备防护改造工程，希望通过对机械加工设备的升级改造，避免由于设备功能的缺失或不完善可能导致的隐患，满足长远的 EHS目标，进一步提升企业的市场竞争优势。
先让们看看这家改造企业的背景：
该公司是一家多元化的动力管理公司，其生产的电力、流体动力和机械动力产品广泛应用于建筑、飞机、卡车、汽车、机械以及各种商业设施，年销售额超过200亿美元。此次改造的工厂是其位于的28个制造基地之一，主要生产各种液压弯头、接头和管件等产品。
三重挑战，如何个个击破?
本次整改项目共涉及65台套设备的机器改造，其中难度的是20台 MAZAK数控机床的系统改造。
先，作为企业生产的核心设备， MAZAK数控机床的改造方案稳妥，只可成功，不可失败。此外，MAZAK数控机床设备的使用率，设备每天工作16个小时，每小时开门20次，一年总计11.2 万次的开门次数，这要求所用方案可靠和耐久，可以耐长期高负荷的运行条件。
令企业头痛的是，原设备的PLC 系统代码被保护，由于不能获得原设备 PLC的代码，改造时无法对设备做内部改变，但同时又要满足数控系统机器的防护要求，新方案需要一个创新的设计思路。
总结来说，此次升级改造需要的不仅仅是系列产品，而是一个针对现有数控机床特点而设计的、完整的定制化解决方案。
好产品 ， 更要有好的解决方案!
凭借在美同类项目的成功应用经验，以及遍布各地的专业而快速的销售和执行队伍，罗克韦尔自动化针对工厂现有设备的具体情况，为其量身定制了系统升级方案。
改造前，数控机床设备的均采用单回路形式，改造目标是实现级别category 3。
先，罗克韦尔自动化的项目实施团队反复多次和工厂多个部门讨论，查找资料，吃透原机器结构和控制原理，熟悉机器的各种状态，包括：设置、数控编程、运行(手动和自动)、小批次和大批量、维护和调试状态等，新改造方案考虑上述各个方面。
在充分了解设备情况后，实施团队严格遵循机器标准(ISO 13849 和 IEC 62061)，增加防护系统并嵌入到现有系统中运行。
整体逻辑图如图1所示，新系统按照SIL 3标准来设计，新旧系统独立而又并列运行，而且并行的输入、串行的输出将新系统和旧系统的措施有机结合起来，这种冗余的结构设计是方案的一大亮点，保证了系统的稳定运行。
为保证改造方案的化，本次改造采用原型机试制和批量生产的方式。改造前，这些数控机床设备就在长期高负荷地运行，所以改造方案满足苛刻的运行条件，不适宜一开始就批量改造，所以用19号机器先行改造，运行2个月后，针对效果提出进一步改进措施，而后全部用更新后的方案批量改造。
机器的耐久和稳定运行是本次改造的重要目标，为达成该目标，除了采用冗余的系统架构外，实施团队还采取了一系列的措施，包括：浮动推拉门、防震设计、通风防尘设计和备用回退选项等。
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Bourns 80294-2006337001 ±5G 5000 Ohms Linear Accelerometer
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42711 2/0 LOT-11 Crimp Contact 2/0 Wire
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35381 Micro Switch BZV6-2RN2 Limit Switch 1/2NPT
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6 Altera EP910ILC-12 EPLD old stock
FAIRCHILD INDUSTRIAL PROD EA-16133-1 NSPP EA161331
GE FANUC SERIES 90-70 POWER SUPPLY IC697PWR710B RACK & INPUT MODULES
XILINX X013XL-PQ160 AKJ C3 FPGA
ADC Kentrox 72071 1431 DC T-Smart Power Supply Module
Fairchild air pressure regulator P/N 10243CJ hi-temp Viton 1 - 60 psi
Maxim 8731 8731AE Max8731 Battery Charger SMBus BGA
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NOS VINTAGE CAPACITOR 2-363A004H118 7019 NO MARKINGS UNTESTED -FREE SHIP-
IBM 40K1906-OB IBM - Power supply - hot-plug / redundant plug-in module - 83
TYCO PKE60B14 FNFP PKE60B14
39706 BANNER STBVR81Q6 Self Checking Touch Button 20-30VAC/DC
BSM50GP60G EUPEC INFINEON MODULE
1 EP2C20F256C8N BGA256 ALTERA
1BSM150GD120DN2 EUPEC / INFINEON AND ORIGINAL
34952 Telemecanique LRD 07 Overload Relay 1.6-2.5A
Fujitsu 9600 E16B-3015-R800 B8BLCA BRI LINE CARD v.01 C
Air Compressor Valve part
DSC Power Supply Module
TRIMPOT 3006P-1-504 USPP 3006P1504
B10Gx2 Foundry 10GE 2 Port XNPK BigIron Jetcore 10 Gigabit Ethernet Base Module
125 ALTERA EPM5128JC-2 Logic Device
Analog Devices ADC80Z-12 12-BIT SUCCESSIVE
FS300R12KE3 EUPEC / INFINEON MODULE
SUN 300-2110 Power Supply Module 450W
Fairchild Model 10 Pneumatic Precision Regulator 10243
ORMEC AC SERVO MOTOR MAC-B200F/K1A FREE SHIPPING
1000Fairchild MJE13003 E13003-2 E13003 Transistor
RAPID-AIR CONTROL BOARD 69100036
32616 ECA 70D10 Safety Controller 120V 50/60Hz
Fujitsu 9600 E16B-3021-R220 IOU v.03 Circuit Card
23007 Metro ITRPC13-162 Heat element 120V 675W
Microchip PIC16F628A-I/SO SOP18 PIC16F628A PICs
FAIRCHILD AIR VOLUME BOOSTER MULTIPLIER 4500 4514 PNEUMATIC 1/2'' NPT IN BOX
FUJITSU CA01776-B37300FR USPP CA01776B37300FR
1 ANALOG DEVICES 5B31-03 ISOLATED V INPUT O4-4
36620 Omron H7ET-B Time Totalizer 1s min Gate 20ms Reset
Fujitsu 9900 Grocery Scanner Scale F7521E61 PB600575
FAIRCHILD MODEL 10 PRESSURE REGULATOR 500PSI NNB
red lasers module 650nm 200mw laser diodes Power Supply
DAYTON 1/10 HP GEAR MOTOR 3M137B 115V AC UN FROM . D1
Fujitsu S1500 Document Scanner External 20 ppm Colour Greyscale PA03586-B012
Fujitsu 9600 E16B-3025-R080 Highway Interface Card v.01
ADSP2101TG50 Analog Devices
Uticor 76536 PMD 200 S Programmable Message Display
6 pcs Altera EPM7064LC84-12 MAX 7000 CPLD 84-PLCC
70 x MOC119 FREESCALE/ FAIRCHILD 6-Pin DIP Optoisolator Darlington Output
IDEC Izumi PFJ-N081U - - FACTORY SEALED
AGILENT N6775A DC POWER MODULE OPT. 761
HP PLUG-IN MODULE 212398005 212398-005
TSX I/O Module & Terminal Block TSXdsy16t2 TSXbly01
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Fujitsu MC6A-3MR1 FLM 600 Mid Speed Channel Card Issue 2 FC9616M3M1
FAIRCHILD INDUSTRIAL PROD MPL70PV100100 USPP MPL70PV100100
BMWFan ResistorRegulator_04-20105_6_SERIES OEm
33611 Furnas 42CF35AJ Definite Purpose Controller 3 Power Poles
FUJITSU FANUC A13B-0070-B001 TAPE READER UNIT ENSHU YUASA AM-1547 CNC MILL
FAIRCHILD INDUSTRIAL PROD TT-6000-41 USPP TT600041
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Adtran Netvanta 3200 1202860L1 WAN-T1 DSX-1 Module 1202863L1 With Power Supply
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MAXIM 17036G TL MAX17036GTL QFN 40pin Power IC Chip
Fanuc A06B-6066-H500 Regen Discharge Resistor A40L-0001-0328 UN
Fujitsu 9600 E16B-9900-R120 BMWRGA v.06 Circuit Card
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33663 Telemecanique LC2D09 Reversing Contactor 25amp
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30403 Allen Bradley CD-273 Contactor Coil 460-480V 60Hz
Acopian 5EB150 Power Module 5VDC
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Bourns 80294-2006337001 ±5G 5000 Ohms Linear Accelerometer
TAPE READER UNIT A13B-0070-B001 A13B 0070 B001 FUJITSU FANUC CNC VERT MILL
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3 Altera EPM7128SQC100-7 MAX 7000 CPLD 100-PQFP old stock
LOT OFT1601N36TOF VT EUPEC / INFINEON THYRISTOR T1601N36TOFVT
ComVerse 63-342-0001 PSM Power Supply Module MagneTek 3905-30-1
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power supply Yamaha PSR 3000 1500 keyboard piano unit cable transformer module
Superior M092-LF08 4.0 amp VDC 4.0 Step/Rev 200 # M092-FF-206 Free Ship
2x MHW5222A MHW5222 MOTOROLA RF DEVICE BRAND FACTORY CONDITION
Fairchild DM7400N Pack of 6 IC Chip - No Box
Fairchild Pneumatic Service Regulator Model 10 #10263
Mitsubishi A61P Melsec Power Supply Module Mistubishi -
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MORSE CADET 25 MOTOR SPEED CONTROL 157615 1/4HP
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50Maxim MAX1631EAI MAX1631 Thinkpad 240 NEC Versa IC m
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HARRIS XD-200 9400-0956-01
HARRIS XD-200 9400-0956-01
数控机床作为一种柔性的、能的自动化机床，很好地解决了复杂、精密、小批量和多品种的零件加工问题。随着数控机床设备在工业的广泛应用，其运行的性也显得愈发重要，的数控机床设备可以有效保护操作人员的人身，避免设备的频繁故障，提高企业的生产力水平。
为了提高设备的等级，某动力公司位于的生产基地于2012 年启动了设备防护改造工程，希望通过对机械加工设备的升级改造，避免由于设备功能的缺失或不完善可能导致的隐患，满足长远的 EHS目标，进一步提升企业的市场竞争优势。
先让们看看这家改造企业的背景：
该公司是一家多元化的动力管理公司，其生产的电力、流体动力和机械动力产品广泛应用于建筑、飞机、卡车、汽车、机械以及各种商业设施，年销售额超过200亿美元。此次改造的工厂是其位于的28个制造基地之一，主要生产各种液压弯头、接头和管件等产品。
三重挑战，如何个个击破?
本次整改项目共涉及65台套设备的机器改造，其中难度的是20台 MAZAK数控机床的系统改造。
先，作为企业生产的核心设备， MAZAK数控机床的改造方案稳妥，只可成功，不可失败。此外，MAZAK数控机床设备的使用率，设备每天工作16个小时，每小时开门20次，一年总计11.2 万次的开门次数，这要求所用方案可靠和耐久，可以耐长期高负荷的运行条件。
令企业头痛的是，原设备的PLC 系统代码被保护，由于不能获得原设备 PLC的代码，改造时无法对设备做内部改变，但同时又要满足数控系统机器的防护要求，新方案需要一个创新的设计思路。
总结来说，此次升级改造需要的不仅仅是系列产品，而是一个针对现有数控机床特点而设计的、完整的定制化解决方案。
好产品 ， 更要有好的解决方案!
凭借在美同类项目的成功应用经验，以及遍布各地的专业而快速的销售和执行队伍，罗克韦尔自动化针对工厂现有设备的具体情况，为其量身定制了系统升级方案。
改造前，数控机床设备的均采用单回路形式，改造目标是实现级别category 3。
先，罗克韦尔自动化的项目实施团队反复多次和工厂多个部门讨论，查找资料，吃透原机器结构和控制原理，熟悉机器的各种状态，包括：设置、数控编程、运行(手动和自动)、小批次和大批量、维护和调试状态等，新改造方案考虑上述各个方面。
在充分了解设备情况后，实施团队严格遵循机器标准(ISO 13849 和 IEC 62061)，增加防护系统并嵌入到现有系统中运行。
整体逻辑图如图1所示，新系统按照SIL 3标准来设计，新旧系统独立而又并列运行，而且并行的输入、串行的输出将新系统和旧系统的措施有机结合起来，这种冗余的结构设计是方案的一大亮点，保证了系统的稳定运行。
为保证改造方案的化，本次改造采用原型机试制和批量生产的方式。改造前，这些数控机床设备就在长期高负荷地运行，所以改造方案满足苛刻的运行条件，不适宜一开始就批量改造，所以用19号机器先行改造，运行2个月后，针对效果提出进一步改进措施，而后全部用更新后的方案批量改造。
机器的耐久和稳定运行是本次改造的重要目标，为达成该目标，除了采用冗余的系统架构外，实施团队还采取了一系列的措施，包括：浮动推拉门、防震设计、通风防尘设计和备用回退选项等。
FUJITSU FC9608SF11 FLM 2400 ADM TRIBUTARY SHELF RACK
FAIRCHILD INDUSTRIAL PROD 10263BPJ NSFP 10263BPJ
FAIRCHILD PRESSURE REGULATOR Z16490-10232C Z16490 NIB
UA710DMQB FAIRCHILD
Fujitsu Flashwe APS 48 Small Power Supply System HA15L-0001-C061
TFK236T200 TRIP UNIT
OMRON C500-ASC04 in Box Free Ship
10 Altera EPM7064LI44-15 MAX 7000 CPLD 44-PLCC old stock
Bourns 80294-2006337001 ±5G 5000 Ohms Linear Accelerometer
FAIRCHILD BIASING RELAY MODEL 14 PRESSURE REGULATOR 100PSI 1/4"IN NPT
MAXIM MAX1044CPA MAX1044 Voltage Converter DIP8 x 10
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FAIRCHILD INDUSTRIAL PROD 11948 NSFP 11948
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FF400R06KE3 EUPEC / INFINEON MODULE 1 .
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FAIRCHILD INDUSTRIAL PROD EA-16133-1 NSPP EA161331
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36620 Omron H7ET-B Time Totalizer 1s min Gate 20ms Reset
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IDEC Izumi PFJ-N081U - - FACTORY SEALED
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TSX I/O Module & Terminal Block TSXdsy16t2 TSXbly01
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BMWFan ResistorRegulator_04-20105_6_SERIES OEm
33611 Furnas 42CF35AJ Definite Purpose Controller 3 Power Poles
FUJITSU FANUC A13B-0070-B001 TAPE READER UNIT ENSHU YUASA AM-1547 CNC MILL
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MAXIM 17036G TL MAX17036GTL QFN 40pin Power IC Chip
Fanuc A06B-6066-H500 Regen Discharge Resistor A40L-0001-0328 UN
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33663 Telemecanique LC2D09 Reversing Contactor 25amp
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30403 Allen Bradley CD-273 Contactor Coil 460-480V 60Hz
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TAPE READER UNIT A13B-0070-B001 A13B 0070 B001 FUJITSU FANUC CNC VERT MILL
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ComVerse 63-342-0001 PSM Power Supply Module MagneTek 3905-30-1
Fairchild Pneumatic Volume Booster Model 20
Fujitsu 9600 E16B-3015-R690 PSMEMJ v.04 Circuit Card
power supply Yamaha PSR 3000 1500 keyboard piano unit cable transformer module
Superior M092-LF08 4.0 amp VDC 4.0 Step/Rev 200 # M092-FF-206 Free Ship
2x MHW5222A MHW5222 MOTOROLA RF DEVICE BRAND FACTORY CONDITION
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Fujitsu 9600 E16B-3001-R381 IPC v.01 Circuit Card
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Xilinx ML605 Virtex 6 Evaluation Kit
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FUJITSU ALLEGRA 192 F9021-10 DIDB Direct Inward Dialing
Fanuc A06B-6077-K250 Fuse 2.0 Amp A60L-0001-0175/2.0A 2/Pkg
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FAIRCHILD INDUSTRIAL PROD SHO7535 NSFP SHO7535
FURNAS Red Pilot Light Kit 50D24999
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8717 Stiebel Waldbroel 583352 Gearbox 14.02:1 Ratio
LOT OFEUPEC / INFINEON FS450R12KE3 MODULE
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Fairchild 10224 _ Pressure Regulator with Parker Regulator 14R113FC
Fujitsu 9600 E16B-3003-R870 PW200B v.05 Circuit Card
FAIRCHILD INDUSTRIAL PROD GS-1032PV NSFP GS1032PV
YPPD-J007A Manu:LGIT Encapsulation:MODULE 1pcs
BSM50GAL120DN2 EUPEC INFINEON POWER MODULE
2 Altera EPM7128EQC100-12 MAX 7000 CPLD 100-PQFP old stock
Fujitsu 9600 E16B-9900-R120 BMWRGA v.06 Circuit Card
FAIRCHILD INDUSTRIAL PROD 10203C NSFP 10203C
Siemens3NA3807Fuse Link20A500VAC
Maxim MAX208CNG 38 Brand
TOYOPUC GRAPHIC TERMINAL GT-51TPE
CJ1W-PA202 Omron PLC In Box Power Supply Module
TOYO 6FMS7 USPP 6FMS7
Fujitsu TeamPad P7510 Tablet POS REDUCED PRICE FREE S&H
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20PCMAXIM MAX8724E 8724E QFN28 IC Chip A29
UNIT E - ALLEN BRADLEY PANELVIEW 550 2711-K5A1 SER F
Fairchild Model 65A Service Regulator 1/4"npt
XILINX X013EHQ240CKM PARTS -1
Townff R15T630-T LCD Monitor 15" Touch Panel WOW
SOCAAFBAD FW4500
Analog Devices RTI-1240 Card
FAIRCHILD AIR PRESSURE REGULATOR 244142
Microchip PIC 12F683 I/P PIC12F683 DIP8 XBOX 360
Xeltek - SuperPro 501S Universal IC Device Chip Programmer
MAX1044 MAX1044CPA Voltage Converter DIP-8 Maxim
HELMHOLZ 700-392-1AM10 NSPP 7003921AM10
Fairchild 10243C Precision Pressure Regulator
